RM35X0E _52 Drivetrain _078741 AC60E AUTOMATIC TRANSMISSION / TRANSAXLE _0382312 AUTOMATIC TRANSMISSION ASSEMBLY(for 7GR-FKS) A

AC60E AUTOMATIC TRANSMISSION / TRANSAXLE  AUTOMATIC TRANSMISSION ASSEMBLY(for 7GR-FKS)  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the automatic transmission assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedures are not Performed Link
Battery terminal is disconnected/reconnected Memorize steering angle neutral point Parking assist monitor system (Click here)
Panoramic view monitor system
·

Engine assembly

·

Air intake system parts

·

Gas leaks from exhaust system


Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)
Starter assembly
NOTICE:

When the starter assembly is replaced, "STARTER relay" and "STARTER NO.2 relay" must be also replaced.


Clear number of starter operations Stop and start system (Click here)
Automatic transmission assembly Reset memory
·

Large shift shock

·

Engine overruns


(Click here)
Automatic transmission fluid ATF thermal degradation estimate reset The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly
Front wheel alignment adjustment
·

Perform reset memory

·

Perform acceleration sensor zero point calibration and store system information memorization.


·

VSC is disabled or malfunctions

·

DTCs are output

·

Slip indicator light illuminates

·

ABS warning light illuminates


(Click here)
Suspension, tires, etc. Television camera assembly optical axis (Back camera position setting) Parking assist monitor system (Click here)

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative when not Performed Necessary Procedures Link
Lane control system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Pre-collision system

·

Learning completes when vehicle is operated normally

Effect/Inoperative when not Performed Necessary Procedures Link
Power slide door system Fully close the slide door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the slide door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



CAUTION:
·
A350542

To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

·
A346363C06
2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a
*a An Object Exceeding Weight Limit of Engine Lifter


The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.



PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After turning the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 35979B 4.REMOVE TRANSMISSION INSULATOR RH

a.
C410514

Remove the 3 bolts and transmission insulator RH from the automatic transmission assembly.


Hide 3516A 5.REMOVE TRANSMISSION OIL PAN HEAT INSULATOR

a.
C411055

Remove the 3 bolts and transmission oil pan heat insulator from the automatic transmission assembly.


Hide 82121 6.DISCONNECT ENGINE WIRE

a.

Disconnect the park/neutral position switch assembly connector, transmission wire connector and 2 transmission revolution sensor connectors.

HINT:

Detach the claw, press down the lever, and then disconnect the transmission wire connector.


C411059C01
0.417,0.042 3.417,3.75 3,3.708 0.417,1.917 3.417,1.917 false 0.5,0.167 0.833,0.333 0.333,0.167 10 false *A 0.5,2.042 0.833,2.208 0.333,0.167 10 false *B
*A w/ Secondary Air Injection System *B w/o Secondary Air Injection System
V113147

Press Down - -



b.

Detach the 7 wire harness clamps and disconnect the engine wire from the 4 wire harness clamp brackets.


Hide 36478A 7.REMOVE TRANSMISSION BREATHER BRACKET

a.
C414185

Disconnect the breather hose and detach the wire harness clamp from the transmission breather bracket.


b.
C414186

Remove the bolt and transmission breather bracket from the automatic transmission assembly.


c.

Remove the clamp from the transmission breather bracket.

HINT:

It is not necessary to remove the clamp it is being replaced.



Hide 32101A 9.REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

a.
C411061

Turn the crankshaft to gain access to the removable locations of the 6 drive plate and torque converter assembly setting bolts and remove each bolt while holding the crankshaft pulley bolt with a wrench.

HINT:

There will be one black colored bolt.



Hide 11361J 10.REMOVE FLYWHEEL HOUSING UNDER COVER

a.
C411062

Detach the 2 claws and remove the flywheel housing under cover from the engine assembly.


Hide 57209B 11.REMOVE REAR ENGINE MOUNTING MEMBER SUB-ASSEMBLY

a.
C414537

Remove the 3 nuts and rear engine mounting member sub-assembly from the rear engine mounting insulator assembly.


Hide 12380 12.REMOVE REAR ENGINE MOUNTING INSULATOR ASSEMBLY

a.
C414538

Remove the 4 bolts and rear engine mounting insulator assembly from the automatic transmission assembly.


Hide 35000 13.REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

a.

Using a rope or equivalent, support the automatic transmission assembly at the positions shown in the illustration.

CAUTION:

Secure the engine assembly to the engine lifter using a belt, etc. to prevent it from falling.


C411065


b.
C411066

Remove the 9 bolts and automatic transmission assembly from the engine assembly.

CAUTION:
·

Do not raise the automatic transmission assembly more than necessary.

·

Make sure to confirm the center of the gravity of the automatic transmission assembly when supporting it.



NOTICE:
·

Do not use excessive force to pry out the automatic transmission assembly when separating it from the engine assembly to prevent the knock pins from being damaged.

·

Do not allow the wooden blocks or equivalent to contact the transmission oil pan assembly when supporting the automatic transmission assembly, as the transmission oil pan assembly may be deformed as a result.




Hide 14.REMOVE WIRE HARNESS CLAMP BRACKET

a.

Remove the 5 bolts and 4 wire harness clamp brackets from the automatic transmission assembly.

C414187C01
0.083,0.083 2.917,3.75 2.833,3.667 0.083,2 2.917,2 false 0.167,0.167 0.5,0.333 0.333,0.167 10 false *A 0.167,2.083 0.5,2.25 0.333,0.167 10 false *B
*A w/ Secondary Air Injection System *B w/o Secondary Air Injection System



Hide 33825 15.REMOVE TRANSMISSION CONTROL CABLE INSULATOR

a.
C413957

Remove the 2 bolts and transmission control cable insulator from the transmission control cable bracket and No. 2 transmission control cable bracket.


Hide 33829E 16.REMOVE TRANSMISSION CONTROL CABLE BRACKET

a.
C411067

Remove the 2 bolts and transmission control cable bracket from the automatic transmission assembly.


Hide 33826A 17.REMOVE NO. 2 TRANSMISSION CONTROL CABLE BRACKET

a.
C413958

Remove the bolt and No. 2 transmission control cable bracket from the automatic transmission assembly.


Hide 32000 18.REMOVE TORQUE CONVERTER ASSEMBLY

a.
C411068C01
1.771,0.417 1.083,0.167 1.083,0.167 1.771,0.167 true 0.875,0.083 1.042,0.25 0.167,0.167 10 false *a
*a Matchmark


Put matchmarks on the automatic transmission assembly and the torque converter assembly.


b.

Remove the torque converter assembly from the automatic transmission assembly.

NOTICE:

Remove the torque converter assembly from the input shaft horizontally.