RM35X0E _59 Vehicle Exterior _079318 WINDOW / GLASS _0384710 WINDSHIELD GLASS A

WINDOW / GLASS  WINDSHIELD GLASS  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function When Necessary Procedures are not Performed Link
·

Forward recognition camera

·

Windshield glass (Including removal and installation)


Adjust forward recognition camera
·

Front camera system

·

Lane control system

·

Road sign assist system

·

Front radar sensor system

·

Pre-collision system

·

Automatic high beam system


One time recognition:(Click here)
or
Sequential recognition:(Click here)

PROCEDURE

Hide 1. PRECAUTION

NOTICE:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the front camera system, lane control system, road sign assist system, front radar sensor system, pre-collision system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.


Hide 53866J 6.REMOVE FRONT FENDER TO COWL SIDE SEAL RH

HINT:

Use the same procedure described for the LH side.


Hide 53807G 8.REMOVE FENDER APRON MUDGUARD SEAL SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 62311B 11.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.


Hide 62211 14.REMOVE FRONT PILLAR GARNISH RH

HINT:

Use the same procedure described for the LH side.


Hide 74310 16.REMOVE VISOR ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 86466D 20.REMOVE NO. 1 FORWARD RECOGNITION COVER (w/ Pre-collision System)

Hide 87810 23.REMOVE INNER REAR VIEW MIRROR ASSEMBLY (for Digital Inner Mirror)

Hide 86464A 24.REMOVE FORWARD RECOGNITION LATCH (w/ Pre-collision System)

Hide 8646C 25.REMOVE FORWARD RECOGNITION CAMERA (w/ Pre-collision System)

Hide 86401 26.REMOVE FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Pre-collision System)

Hide 32.REMOVE ROOF HEADLINING ASSEMBLY

HINT:

Remove a sufficient amount of the front portion of the roof headlining assembly so that windshield glass removal and installation procedures can be performed.



Hide 56111A 33.REMOVE WINDSHIELD GLASS

NOTICE:

The windshield glass may fall while performing this procedure. Therefore, use suction cups to hold the windshield glass from the outside of the vehicle.


a.

w/ Windshield Deicer:

i.
B537080

Detach the clamp and disconnect the windshield deicer connector.



b.
B537082C01
1.823,0.646 1.292,0.646 false 1.104,0.542 1.417,0.74 0.313,0.198 10 false *a
*a Apply protective tape
V100155

Protective Tape


Apply protective tape on the body surface around the outer edge of the windshield glass to the left, right and top sides.


c.
B537083C01
1.813,0.438 2.24,0.25 2.24,0.25 1.813,0.781 true 2.313,0.125 2.625,0.323 0.313,0.198 10 false *a
*a Matchmarks


When reusing the windshield glass:

Place matchmarks over the glass and vehicle body at the locations indicated in the illustration.


d.

Install the suction cups to the windshield glass.


e.
B537084C01
1,1.563 1.667,0.948 1.667,0.948 2.448,1.552 true 0.698,2.656 0.979,3 true 1.563,0.729 1.875,0.927 0.313,0.198 10 true *1 0.979,3.073 1.292,3.271 0.313,0.198 10 true *a
*1 Windshield Glass Stopper
*a Piano Wire


From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.


f.

Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

NOTICE:
·

When separating the glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

·

To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.




g.

Cut through the adhesive by pulling the piano wire around the glass.

NOTICE:

Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.



h.

Using suction cups, detach the 2 windshield glass stoppers and windshield glass retainers and remove the windshield glass.

B537085C01
1.708,0.865 2.01,0.875 false 4.927,0.771 4.823,0.906 false 5.083,0.844 5.094,0.969 5.094,0.969 5.375,0.969 false 0.073,0.052 0.448,0.292 0.375,0.24 12 false *A 3.927,0.052 4.302,0.292 0.375,0.24 12 false *B 2.052,0.813 2.365,1.01 0.313,0.198 10 false *1 4.635,0.875 4.948,1.073 0.313,0.198 10 false *2 5.427,0.865 5.74,1.063 0.313,0.198 10 false *1
*A for 1-piece Type *B for 2-piece Type
*1 No. 1 Windshield Glass Stopper *2 No. 2 Windshield Glass Stopper



Hide 56115C 34.REMOVE NO. 1 WINDSHIELD GLASS STOPPER

a.

When reusing the windshield glass:

i.
B537086C01
0.083,0.073 0.396,0.271 0.313,0.198 10 false *a
*a Backside


for 1-piece Type:

Using a gasket scraper, remove the 2 No. 1 window glass stoppers from the windshield glass.

NOTICE:

Be careful not to damage the windshield glass.


HINT:

Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.



ii.
B537087C01
0,0 0,0 false
V113147

Remove in this Direction


for 2-piece Type:

Using a gasket scraper, remove the 2 No. 1 window glass stoppers from the body.

NOTICE:
·

Be careful not to damage the windshield glass.

·

Be sure to replace the No. 1 windshield glass stopper with a new one.





Hide 56116C 35.REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

a.
B537086C01
0.083,0.073 0.396,0.271 0.313,0.198 10 false *a
*a Backside


When reusing the windshield glass:

i.

Using a gasket scraper, remove the 2 No. 2 window glass stoppers from the windshield glass.

NOTICE:
·

Be careful not to damage the windshield glass.

·

Be sure to replace the No. 2 window glass stoppers with a new one.





Hide 56153C 36.REMOVE FRONT WINDOW INNER CENTER MOULDING

HINT:

Perform the following procedure only when replacement of the front window inner center moulding is necessary.


a.
B544242

Using a scraper, remove the front window inner center moulding.

NOTICE:
·

Be careful not to damage the windshield glass.

·

Be sure to replace the front window inner center moulding with a new one.




Hide 82217A 37.REMOVE FRONT WINDOW DEFOGGER WIRE (for Windshield Deicer)

a.
B537081

for LHD:

i.

Disconnect the connector and detach the wire harness clamp to remove the front window defogger wire.