RM35X0E _54 Brake _078667 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0385049 ELECTRONICALLY CONTROLLED BRAKE SYSTEM(w/ VSC OFF Switch) C

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  ELECTRONICALLY CONTROLLED BRAKE SYSTEM(w/ VSC OFF Switch)  C004013  Brake Pedal Switch "A" Circuit Open  


DESCRIPTION

The brake pedal load sensing switch turns on when the brake pedal is depressed with a force exceeding a predetermined level.

The skid control ECU uses this circuit to detect if the brake pedal is depressed or not.

DTC No. Detection Item DTC Detection Condition Trouble Area
C004013 Brake Pedal Switch "A" Circuit Open An open or short in the brake pedal load sensing switch circuit continues for 0.5 seconds or more.
·

Brake pedal load sensing switch (Brake pedal support assembly)

·

Brake pedal load sensing switch circuit

·

Skid control ECU (Brake actuator assembly)



DTC Detection Conditions: C004013
Vehicle Condition
Pattern 1 Pattern 2
Diagnosis Condition - - -
Malfunction Status An open in the brake pedal load sensing switch circuit continues. -
A short in the brake pedal load sensing switch circuit continues. -
Detection Time 0.5 seconds or more 0.5 seconds or more
Number of Trips 1 trip 1 trip

WIRING DIAGRAM

C403532E03
2.073,2.281 4.177,2.719 2.104,0.438 10 false Brake Pedal Load Sensing Switch (Brake Pedal Support Assembly) 5.417,3.083 7.01,3.458 1.594,0.375 10 false Skid Control ECU (Brake Actuator Assembly) 3.604,1.229 4.219,1.427 0.615,0.198 10 false FSW+ 2.375,1.219 2.99,1.417 0.615,0.198 10 false FSW- 2.177,1.24 2.333,1.438 0.156,0.198 10 false 1 4.146,1.271 4.302,1.469 0.156,0.198 10 false 2 2.063,2.104 2.521,2.302 0.458,0.198 10 false M5 5.427,2.927 5.885,3.125 0.458,0.198 10 false A28 5.521,1.271 5.833,1.469 0.313,0.198 10 false 36 5.823,1.25 6.438,1.448 0.615,0.198 10 false FSW+

PROCEDURE

1.READ VALUE USING GTS (BRAKE PEDAL LOAD SENSING SWITCH)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Select the Data List using the GTS.

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ VSC OFF Switch)>DATA LIST / ACTIVE TEST

Chassis > Brake > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Brake Pedal Load Sensing SW Brake pedal load sensing switch (brake pedal support assembly) OFF / ON OFF: Brake pedal load sensing switch (brake pedal support assembly) OFF
ON: Brake pedal load sensing switch (brake pedal support assembly) ON
-
Chassis > Brake > Data List
Tester Display
Brake Pedal Load Sensing SW
50003 435 61

d.

Check that the brake pedal load sensing switch display observed on the GTS changes according to brake pedal operation.

OK:

The GTS displays ON or OFF according to brake pedal operation.



Result:
Proceed to
OK
NG



OK

2.CLEAR DTC

NG

4.INSPECT BRAKE PEDAL LOAD SENSING SWITCH
2.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Operate the GTS to clear the codes. Enter the following menus: Chassis / Brake / Trouble Codes.

Chassis > Brake > Clear DTCs
50002 435

d.

Press the DTC clear button.


Result:
Proceed to
NEXT



NEXT

3.RECONFIRM DTC
3.RECONFIRM DTC
a.

Connect the GTS to the DLC3.


b.

Start the engine.


c.

Perform a road test under the same malfunction conditions recreated based on the Freeze Frame Data or customer problem analysis.


d.

Read the DTCs following the prompts on the GTS. Enter the following menus: Chassis / Brake / Trouble Codes.

Chassis > Brake > Trouble Codes
50001 435

e.

Check if the same DTC is output.


Result:
Result Proceed to
C004013 is not output A
C004013 is output B



A

B

4.INSPECT BRAKE PEDAL LOAD SENSING SWITCH
a.

Inspect the brake pedal load sensing switch (brake pedal support assembly).

for LHD: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for LHD)>ON-VEHICLE INSPECTION

for RHD: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for RHD)>ON-VEHICLE INSPECTION

OK:

The brake pedal load sensing switch (brake pedal support assembly) is normal.



Result:
Proceed to
OK
NG



OK

5.CHECK HARNESS AND CONNECTOR (BRAKE ACTUATOR ASSEMBLY - BRAKE PEDAL LOAD SENSING SWITCH)

NG

5.CHECK HARNESS AND CONNECTOR (BRAKE ACTUATOR ASSEMBLY - BRAKE PEDAL LOAD SENSING SWITCH)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connector.


b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A28-36 (FSW+) - M5-2 (FSW+) Always Below 1 Ω
A28-36 (FSW+) - Body ground Always 10 kΩ or higher
M5-2 (FSW+) - Body ground Always 10 kΩ or higher
M5-1 (FSW-) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR