RM35X0E _54 Brake _078668 BRAKE SYSTEM (OTHER) _0381539 BRAKE BOOSTER(for RHD) A

BRAKE SYSTEM (OTHER) BRAKE BOOSTER(for RHD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake booster assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
Disconnect cable from negative (-) battery terminal	Memorize steering angle neutral point	Parking assist monitor system	(201902,999999,_56,_079315,_0385736,RM100000001GNRA,)
Disconnect cable from negative (-) battery terminal	Memorize steering angle neutral point	Panoramic view monitor system	(201906,999999,_56,_079315,_0396274,RM100000001IGR3,)

NOTICE:: Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes).	(201902,999999,_51,_078825,_0382334,RM100000001GBQ1,)
Lane control system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(201902,999999,_58,_078886,_0382740,RM100000001G6XB,)
Pre-collision system		(201902,999999,_58,_078886,_0382740,RM100000001G6XB,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power slide door system	Fully close the slide door by hand. HINT: Initialization is not necessary if the above procedures are performed while the slide door is closed.	(201902,999999,_59,_078503,_0381017,RM100000001FWXM,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 1. PRECAUTION

CAUTION:: Be sure to read Precaution thoroughly before servicing.; ·

for Type A:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type A)>PRECAUTION201906,999999,_58,_079257,_0387732,RM100000001IMN3,

·

for Type B:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type B)>PRECAUTION201902,999999,_58,_079257,_0385034,RM100000001GJPR,

·

for Type C:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type C)>PRECAUTION201906,999999,_58,_079257,_0396679,RM100000001IJ80,

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY201902,999999,_V1,_081196,_0393338,RM100000001HX6Q,

Hide Display 47201 2.REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE MASTER CYLINDER (for RHD)>REMOVAL201902,999999,_54,_078668,_0381537,RM100000001G0KV,

Hide Display 73900 3.REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>KNEE AIRBAG ASSEMBLY>REMOVAL201906,999999,_58,_079257,_0384937,RM100000001IIAE,

Hide Display 44776 4.SEPARATE BRAKE BOOSTER HOSE

Slide the clip and disconnect the brake booster hose from the brake booster assembly.

Hide Display 44740 5.REMOVE VACUUM RESERVOIR ASSEMBLY

Click hereBrake>BRAKE SYSTEM (OTHER)>VACUUM RESERVOIR (for RHD)>REMOVAL201902,999999,_54,_078668,_0381547,RM100000001HEDP,

Hide Display 82111 6.SEPARATE ENGINE ROOM MAIN WIRE

Disconnect the connector from the vacuum warning switch assembly.

w/ Stop and Start System:

Disconnect the connector from the vacuum sensor.

Hide Display 7.SEPARATE BRAKE LINE

for Manual Transmission:

Disengage the 4 clamps to separate the brake lines and clutch line from the brake tube clamp.

NOTICE:: ·

Do not damage or deform the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

for Automatic Transmission:

Disengage the 3 clamps to separate the brake lines from the brake tube clamp.

NOTICE:: ·

Do not damage or deform the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

for Manual Transmission:

Disengage the 4 clamps to separate the brake lines and clutch line from the brake tube clamp.

NOTICE:: ·

Do not damage or deform the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

for Automatic Transmission:

Disengage the 3 clamps to separate the brake lines from the brake tube clamp.

NOTICE:: ·

Do not damage or deform the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

Disengage the 2 clamps and remove the 2 brake tube clamps from the vehicle body.

Hide Display 8.REMOVE BRAKE PEDAL RETURN SPRING

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for RHD)>REMOVAL201906,999999,_54,_078668,_0381535,RM100000001IPI6_01_0027,

Hide Display 47264A 9.REMOVE PUSH ROD PIN

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for RHD)>REMOVAL201906,999999,_54,_078668,_0381535,RM100000001IPI6_01_0025,

Hide Display 44610 10.REMOVE BRAKE BOOSTER ASSEMBLY

Remove the 4 nuts and brake booster assembly from the vehicle body.

NOTICE:: Do not apply excessive force to the brake lines.

Hide Display 44785 11.REMOVE BRAKE BOOSTER GASKET