RM35X0E _58 Vehicle Interior _079316 HEATING / AIR CONDITIONING _0384888 CONDENSER A

HEATING / AIR CONDITIONING CONDENSER REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are replaced during the condenser removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
· Front television camera assembly (Including removal and installation) · Radiator grille assembly (Including removal and installation) · Front bumper assembly (Including removal and installation)	Front television camera view adjustment	Panoramic view monitor system	(201906,202310,_56,_079315,_0396274,RM100000001IGR4,202310,999999,_56,_079315,_0396274,RM100000002G5L7,)
· Front television camera assembly, radiator grille assembly or front bumper assembly · Television camera assembly · Side television camera assembly LH or outer rear view mirror assembly LH · Side television camera assembly RH or outer rear view mirror assembly RH	Television camera view adjustment (Adjustment of all cameras) HINT: Replacement or removal and installation of 2 or more parts	Panoramic view monitor system	(201906,202310,_56,_079315,_0396274,RM100000001IGR4,202310,999999,_56,_079315,_0396274,RM100000002G5L7,)

HINT:: ·

When the front bumper is damaged or deformed due to an accident or contact with other objects, etc., or the bumper installation area on the body is repaired, it is necessary to perform millimeter wave radar sensor adjustment.

Click hereEngine / Hybrid System>CRUISE CONTROL>MILLIMETER WAVE RADAR SENSOR>ADJUSTMENT201906,202208,_51,_078884,_0384730,RM100000001IUMI,202208,999999,_51,_078884,_0384730,RM1000000024I1I,

PROCEDURE

Hide Display 1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT201906,999999,_58,_079316,_0384872,RM100000001IHVK,

Hide Display 2.REMOVE FRONT BUMPER ASSEMBLY

except Wagon:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (except Wagon)>REMOVAL201906,999999,_59,_079322,_0397093,RM100000001IMTD,

for Wagon:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Wagon)>REMOVAL201906,999999,_59,_079322,_0397092,RM100000001IMT8,

Hide Display 86510 3.REMOVE HIGH PITCHED HORN ASSEMBLY

Click hereVehicle Exterior>HORN>HORN>REMOVAL201906,999999,_59,_079321,_0385005,RM100000001IHXT_01_0007,

Hide Display 86520 4.REMOVE LOW PITCHED HORN ASSEMBLY

Click hereVehicle Exterior>HORN>HORN>REMOVAL201906,999999,_59,_079321,_0385005,RM100000001IHXT_01_0003,

Hide Display 5.REMOVE CONDENSER FAN (for 1GD-FTV, w/ Condenser fan)

Click hereVehicle Interior>HEATING / AIR CONDITIONING>CONDENSER FAN>REMOVAL201906,999999,_58,_079316,_0384889,RM100000001ISHF,

Hide Display 17311B 6.REMOVE NO. 1 AIR INLET DUCT (for 1GD-FTV, w/o Condenser fan)

Click hereEngine / Hybrid System>1GD-FTV (COOLING)>RADIATOR>REMOVAL201906,202005,_51,_079309,_0386771,RM100000001IZPY_01_0052,202005,999999,_51,_079309,_0386771,RM100000001LT5Z_01_0052,

Hide Display 53286F 7.REMOVE RADIATOR SIDE AIR SEAL LH (w/o Condenser fan)

except Wagon:

0,0 0,0 false

Remove in this Direction

Detach the clip and claw to remove the radiator side air seal LH.

for Wagon, for 1GD-FTV:

0,0 0,0 false

Remove in this Direction

Detach the clip and claw to remove the radiator side air seal LH.

for Wagon, for 7GR-FKS:

0,0 0,0 false

Remove in this Direction

Detach the clip and claw to remove the radiator side air seal LH.

Hide Display 53285N 8.REMOVE RADIATOR SIDE AIR SEAL RH (w/o Condenser fan)

except Wagon:

0,0 0,0 false

Remove in this Direction

Detach the claw and remove the radiator side air seal RH.

for Wagon, for 1GD-FTV:

0,0 0,0 false

Remove in this Direction

Detach the claw and remove the radiator side air seal RH.

for Wagon, for 7GR-FKS:

0,0 0,0 false

Remove in this Direction

Detach the claw and remove the radiator side air seal RH.

Hide Display 88703 9.DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (for 1GD-FTV)

except Wagon:

Remove the bolt and disconnect the discharge hose sub-assembly.

ii.

Remove the O-ring from the discharge hose sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

for Wagon:

Remove the bolt and disconnect the discharge hose sub-assembly.

ii.

Remove the O-ring from the discharge hose sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

Hide Display 88710 10.DISCONNECT AIR CONDITIONING TUBE ASSEMBLY (for 1GD-FTV)

except Wagon:

Using a double wrench, remove the union nuts and disconnect the air conditioning tube assembly.

ii.

Remove the O-ring from the air conditioning tube assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

for Wagon:

Using a double wrench, remove the union nuts and disconnect the air conditioning tube assembly.

ii.

Remove the O-ring from the air conditioning tube assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

Hide Display 88703 11.DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (for 7GR-FKS)

except Wagon:

Remove the bolt and disconnect the discharge hose sub-assembly.

ii.

Remove the O-ring from the discharge hose sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

for Wagon:

Remove the bolt and disconnect the discharge hose sub-assembly.

ii.

Remove the O-ring from the discharge hose sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

Hide Display 88710 12.DISCONNECT AIR CONDITIONING TUBE ASSEMBLY (for 7GR-FKS)

except Wagon:

Remove the bolt and disconnect the air conditioning tube assembly.

ii.

Remove the O-ring from the air conditioning tube assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

for Wagon:

Remove the bolt and disconnect the air conditioning tube assembly.

ii.

Remove the O-ring from the air conditioning tube assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

Hide Display 51466 13.REMOVE UPPER RADIATOR SUPPORT BRACE LH (for Wagon, 1GD-FTV)

Remove the 2 bolts and upper radiator support brace LH.

Hide Display 51465 14.REMOVE UPPER RADIATOR SUPPORT BRACE RH (for Wagon, 1GD-FTV)

Remove the 2 bolts and upper radiator support brace RH.

Hide Display 53510 15.REMOVE HOOD LOCK ASSEMBLY (for LHD)

Click hereVehicle Exterior>DOOR / HATCH>HOOD LOCK CONTROL CABLE ASSEMBLY (for LHD)>REMOVAL201906,999999,_59,_078503,_0385649,RM100000001JOQ7_01_0017,

Hide Display 53510 16.REMOVE HOOD LOCK ASSEMBLY (for RHD)

Click hereVehicle Exterior>DOOR / HATCH>HOOD LOCK CONTROL CABLE ASSEMBLY (for RHD)>REMOVAL201906,999999,_59,_078503,_0385650,RM100000001JOQC_01_0023,

Hide Display 53209B 17.REMOVE HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY

for 7GR-FKS:

Click hereEngine / Hybrid System>7GR-FKS (COOLING)>RADIATOR>REMOVAL201906,999999,_51,_079310,_0386774,RM100000001IZPV_01_0148,

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (COOLING)>RADIATOR>REMOVAL201906,202005,_51,_079309,_0386771,RM100000001IZPY_01_0054,202005,999999,_51,_079309,_0386771,RM100000001LT5Z_01_0054,

Hide Display 17751 18.REMOVE NO. 1 AIR CLEANER INLET (for 1GD-FTV)

Click hereEngine / Hybrid System>1GD-FTV (COOLING)>RADIATOR>REMOVAL201906,202005,_51,_079309,_0386771,RM100000001IZPY_01_0038,202005,999999,_51,_079309,_0386771,RM100000001LT5Z_01_0038,

Hide Display 44360 19.DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY (for 1GD-FTV)

Click hereEngine / Hybrid System>1GD-FTV (COOLING)>RADIATOR>REMOVAL201906,202005,_51,_079309,_0386771,RM100000001IZPY_01_0039,202005,999999,_51,_079309,_0386771,RM100000001LT5Z_01_0039,

Hide Display 53205 20.REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1GD-FTV)

Click hereEngine / Hybrid System>1GD-FTV (COOLING)>RADIATOR>REMOVAL201906,202005,_51,_079309,_0386771,RM100000001IZPY_01_0058,202005,999999,_51,_079309,_0386771,RM100000001LT5Z_01_0058,

Hide Display 21.REMOVE COOLER BRACKET (for 1GD-FTV)

except Wagon:

0.552,2.802 0.552,3.042 true 0.875,2.969 0.552,2.969 true 0.479,3.052 0.76,3.208 0.281,0.156 10 true *a

Clamp

Remove the 2 bolts.

ii.

Detach the guide and clamp and remove each cooler bracket.

for Wagon:

0.406,2.698 0.406,3.031 true 0.833,2.99 0.417,2.99 true 0.313,3.052 0.594,3.208 0.281,0.156 10 true *a

Clamp

Remove the 2 bolts.

ii.

Detach the guide and clamp and remove each cooler bracket.

Hide Display 22.REMOVE COOLER CONDENSER ASSEMBLY (for 1GD-FTV)

except Wagon:

0,0 0,0 false

Remove in this Direction

Remove the cooler condenser assembly as shown in the illustration.

for Wagon:

0,0 0,0 false

Remove in this Direction

Remove the cooler condenser assembly as shown in the illustration.

Hide Display 88716B 23.REMOVE COOLER REFRIGERANT LIQUID PIPE B (for 1GD-FTV)

Remove the bolt and cooler refrigerant liquid pipe B.

Hide Display 24.REMOVE NO. 1 COOLER CONDENSER CUSHION (for 1GD-FTV)

0,0 0,0 false

Remove in this Direction

Remove each No. 1 cooler condenser cushions.

Hide Display 52139E 25.REMOVE FRONT BUMPER CENTER BRACE (for 7GR-FKS)

except Wagon:

Remove the 2 bolts and front bumper center brace.

for Wagon:

Remove the 2 bolts and front bumper center brace.

Hide Display 51466 26.REMOVE UPPER RADIATOR SUPPORT BRACE LH (for Wagon, 7GR-FKS)

Remove the 2 bolts and upper radiator support brace LH.

Hide Display 51465 27.REMOVE UPPER RADIATOR SUPPORT BRACE RH (for Wagon, 7GR-FKS)

Remove the 2 bolts and upper radiator support brace RH.

Hide Display 28.REMOVE COOLER BRACKET (for 7GR-FKS)

except Wagon:

0.531,2.729 0.531,3 true 0.917,2.844 0.531,2.844 true 0.469,3 0.719,3.188 0.25,0.188 10 true *a

Clamp

Remove the 2 bolts.

ii.

Detach the guide and clamp and remove each cooler bracket.

for Wagon:

0.396,2.729 0.396,3.073 true 0.813,3 0.396,3 true 0.292,3.083 0.542,3.271 0.25,0.188 10 true *a

Clamp

Remove the 2 bolts.

ii.

Detach the guide and clamp and remove each cooler bracket.

Hide Display 29.REMOVE COOLER CONDENSER ASSEMBLY (for 7GR-FKS)

except Wagon:

0,0 0,0 false

Remove in this Direction

Remove the cooler condenser assembly as shown in the illustration.

except Wagon:

0,0 0,0 false

Remove in this Direction

Remove the cooler condenser assembly as shown in the illustration.

Hide Display 30.REMOVE NO. 1 COOLER CONDENSER CUSHION (for 7GR-FKS)

0,0 0,0 false

Remove in this Direction

Remove each No. 1 cooler condenser cushions.