RM35X0E _51 Engine / Hybrid System _079024 7GR-FKS FUEL _0383263 FUEL PRESSURE SENSOR(for High Pressure) A

7GR-FKS FUEL  FUEL PRESSURE SENSOR(for High Pressure)  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:

Perform "Inspection After Repair" after replacing the fuel delivery pipe with sensor assembly LH.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


PROCEDURE

Hide 23809K 1.INSTALL FUEL PIPE PLUG SUB-ASSEMBLY

HINT:

Perform "Inspection After Repair" after replacing the fuel delivery pipe with sensor assembly LH.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


a.

Install a new O-ring, new No. 1 fuel injector back-up ring, new No. 2 fuel injector back-up ring and new No. 3 fuel injector back-up ring to the fuel pipe plug sub-assembly as shown in the illustration.

A363213C02
5.385,2.865 5.51,2.865 5.51,2.865 5.646,3.115 false 5.063,0.719 5.177,0.719 5.177,0.719 5.177,1.01 false 4.948,2.021 4.948,1.677 false 5.375,1.063 5.552,0.792 5.552,0.792 5.667,0.792 false 5.469,1.594 5.615,1.813 5.615,1.813 5.729,1.813 false 5.865,2.823 5.979,2.823 5.979,2.823 6.052,3.021 false 6.406,3.51 6.406,3.365 false 6.552,3.281 6.552,2.917 6.552,2.917 6.646,2.917 false 4.052,0.365 4.323,0.365 false 3.875,0.302 4.188,0.458 0.313,0.156 10 false *1 4.854,2.052 5.167,2.208 0.313,0.156 10 false *2 5.719,0.729 6.031,0.885 0.313,0.156 10 false *3 5.792,1.75 6.104,1.906 0.313,0.156 10 false *4 4.875,0.656 5.188,0.813 0.313,0.156 10 false *5 1.844,1.125 2.156,1.281 0.313,0.156 10 false *a 1.042,2.417 1.354,2.573 0.313,0.156 10 false *b 2.823,2.406 3.135,2.563 0.313,0.156 10 false *c 1.885,1.667 2.198,1.823 0.313,0.156 10 false *d 1.052,1.677 1.365,1.833 0.313,0.156 10 false *e 5.198,2.802 5.51,2.958 0.313,0.156 10 false *2 5.677,2.76 5.99,2.917 0.313,0.156 10 false *5 6.313,3.542 6.625,3.698 0.313,0.156 10 false *3 6.698,2.854 7.01,3.01 0.313,0.156 10 false *4 2.823,1.698 3.135,1.854 0.313,0.156 10 false *e
*1 Fuel Pipe Plug Sub-assembly *2 No. 1 Fuel Injector Back-up Ring
*3 No. 2 Fuel Injector Back-up Ring *4 No. 3 Fuel Injector Back-up Ring
*5 O-ring - -
*a Opening *b Overlapped
*c Stretched *d Correct
*e Incorrect - -


NOTICE:
·

Check that there is no foreign matter or damage on the O-ring groove of the fuel pipe plug sub-assembly.

·

Check that the No. 1 fuel injector back-up ring and No. 3 fuel injector back-up ring are installed in the correct orientation.

·

Make sure that the No. 1 fuel injector back-up ring, No. 2 fuel injector back-up ring, No. 3 fuel injector back-up ring and O-ring are installed in the correct order.

·

Check that the opening of the No. 1 fuel injector back-up ring is not overlapped or stretched as shown in the illustration.

·

After installing the O-ring, check that it is not contaminated with foreign matter and is not damaged.




b.
A367497C05
0.542,0.573 0.771,0.573 0.771,0.573 1,0.948 false 2.333,0.656 2.604,0.375 2.604,0.375 2.823,0.375 false 2.146,1.594 2.146,1.073 false 0.344,0.49 0.542,0.677 0.198,0.188 10 false *1 2.854,0.292 3.063,0.5 0.208,0.208 10 false *2 2.094,1.615 2.302,1.823 0.208,0.208 10 false *a
*1 Fuel Pipe Plug Sub-assembly
*2 Gasket
*a Claw


Install a new gasket to the fuel pipe plug sub-assembly as shown in the illustration.

HINT:

Make sure that the claw of the gasket faces the fuel pipe plug sub-assembly.



c.

Secure the fuel delivery pipe with sensor assembly LH in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.



d.

Using a 5 mm hexagon socket wrench, install the fuel pipe plug sub-assembly to the fuel delivery pipe with sensor assembly LH with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


e.

Install a new dust cap sub-assembly to the fuel pipe plug sub-assembly.


f.

Remove the fuel delivery pipe with sensor assembly LH from the vise.


Hide 23860 2.INSTALL FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY LH

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL INJECTOR (for Direct Injection)>INSTALLATION

NOTICE:
·

Do not remove the fuel pressure sensor from the fuel delivery pipe sub-assembly LH.

·

If the fuel pressure sensor is removed, replace a new fuel delivery pipe with sensor assembly LH.



HINT:

Perform "Inspection After Repair" after replacing the fuel delivery pipe with sensor assembly LH.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION