RM38T0EC _59 Vehicle Exterior _115107 WINDOW / GLASS _0510342 WINDSHIELD GLASS A

WINDOW / GLASS WINDSHIELD GLASS REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

0.302,0.156 2.771,1.094 2.469,0.938 2.25,2.833 4.917,3.75 2.667,0.917 5.25,0.167 7.083,1.75 1.833,1.583 2.25,2.333 3.583,2.667 1.333,0.333 5.583,4.115 6.917,4.448 1.333,0.333 2.063,0.635 2.396,0.635 false 0.917,0.688 1.25,0.688 false 3.208,1.667 3.542,1.5 3.542,1.5 3.708,1.5 false 6.094,1.396 6.333,1.396 false 6.063,0.646 6.333,0.646 false 4.531,1.833 4.531,2.167 false 4.01,5.167 4.344,5.167 false 6.25,4.24 6.583,4.24 false 2.896,2.479 3.229,2.479 false 3.583,2.833 3.583,3.75 false 1.583,0.167 1.583,1.083 false 5.302,2.281 5.302,2.615 false 3.917,3.406 4.083,3.167 4.083,3.167 4.25,3.167 false 5.25,0.958 7.083,0.958 false 6,3.135 6.333,2.969 6.333,2.969 6.5,2.969 false 2.75,3.406 2.917,3.167 2.917,3.167 3.083,3.167 false 6.656,4.115 7.052,4.49 0.396,0.375 18 false 8 4.563,3.01 5.115,3.365 0.552,0.354 18 false 4 3.365,3.01 3.917,3.365 0.552,0.354 18 false 5 6.573,2.802 6.969,3.177 0.396,0.375 18 false 9 3.313,2.344 3.708,2.719 0.396,0.375 18 false 8 3.781,1.333 4.177,1.708 0.396,0.375 18 false 10 4.375,2.177 4.771,2.552 0.396,0.375 18 false 11 5.146,2.625 5.542,3 0.396,0.375 18 false 11 2.469,0.469 3.021,0.823 0.552,0.354 18 false 2 1.333,0.521 1.885,0.875 0.552,0.354 18 false 3 6.677,1.188 7.073,1.563 0.396,0.375 18 false 7 6.667,0.427 7.063,0.802 0.396,0.375 18 false 6 0.417,0.198 0.792,0.438 0.375,0.24 12 false *A 1.667,0.198 2.042,0.438 0.375,0.24 12 false *B 2.333,2.865 2.708,3.104 0.375,0.24 12 false *E 3.667,2.865 4.042,3.104 0.375,0.24 12 false *F 4.417,5 4.969,5.354 0.552,0.354 18 false 1 5.333,0.198 5.708,0.438 0.375,0.24 12 false *C 5.333,0.99 5.708,1.229 0.375,0.24 12 false *D 2.844,2.156 3.156,2.354 0.313,0.198 10 false x2 6.198,3.938 6.51,4.135 0.313,0.198 10 false x2 2.333,2.385 2.708,2.625 0.375,0.24 12 false *G 5.667,4.167 6.042,4.406 0.375,0.24 12 false *G

Procedure		Part Name Code
1	COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY	55708	-	-	-
2	FORWARD RECOGNITION CAMERA	8646C	-	-	-
3	TOLL COLLECTION ECU ASSEMBLY	86980	-	-	-
4	INNER REAR VIEW MIRROR ASSEMBLY	87810	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0439,)	-	-
5	INNER REAR VIEW MIRROR ASSEMBLY	87810	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0513,)	-	-
6	MAP LIGHT ASSEMBLY	81260A	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0502,)	-	-
7	MAP LIGHT ASSEMBLY	81260A	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0512,)	-	-
8	VISOR BRACKET COVER	74325	-	-	-
9	VISOR ASSEMBLY LH	74320	-	-	-
10	VISOR ASSEMBLY RH	74310	-	-	-
11	VISOR HOLDER	74348	-	-	-

*A	w/ Electronic Toll Collection System	*B	w/ Pre-collision System
*C	w/ Sliding Roof	*D	w/o Sliding Roof
*E	w/o EC Mirror	*F	w/ EC Mirror
*G	w/ Cover	-	-

4.01,2.281 4.281,2.281 false 1.125,3.042 1.125,3.354 false 3,0.792 3.198,0.792 false 3.125,1.708 3.281,1.708 3.281,1.708 3.406,1.958 false 3.583,2.438 3.583,2.615 false 5.542,4.083 5.542,4.396 false 2.719,3.323 2.875,3.323 2.875,3.323 3.083,2.917 false 5.208,3.833 5.385,3.5 5.385,3.5 5.479,3.5 false 4.104,4.344 4.292,4.344 false 2.896,3.833 3.125,3.833 false 0.99,3.365 1.542,3.719 0.552,0.354 18 false 15 2.698,0.635 3.042,0.938 0.344,0.302 18 false 18 2.781,1.542 3.125,1.844 0.344,0.302 18 false 13 3.646,2.615 3.99,2.917 0.344,0.302 18 false 12 4.594,2.167 4.938,2.469 0.344,0.302 18 false 12 3.385,3.635 3.719,4.01 0.333,0.375 18 false 17 4.542,4.198 4.906,4.594 0.365,0.396 18 false 16 5.417,4.406 5.76,4.708 0.344,0.302 18 false 14 2.563,3.198 2.74,3.417 0.177,0.219 10 false ● 5.573,3.385 5.75,3.604 0.177,0.219 10 false ● 3.198,2.844 3.51,3.042 0.313,0.198 10 false x2 5.198,3.823 5.51,4.021 0.313,0.198 10 false x2

Procedure		Part Name Code
12	ASSIST GRIP COVER	74612	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0499,)	-	-
13	ASSIST GRIP SUB-ASSEMBLY	74610A	-	-	-
14	FRONT DOOR OPENING TRIM WEATHERSTRIP LH	62312B	-	-	-
15	FRONT DOOR OPENING TRIM WEATHERSTRIP RH	62311B	-	-	-
16	FRONT PILLAR GARNISH ASSEMBLY LH	62212B	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0494,)	-	-
17	FRONT PILLAR GARNISH ASSEMBLY RH	62211U	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0494,)	-	-
18	ROOF HEADLINING ASSEMBLY	63310	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0381,)	-	-

●

Non-reusable part

1.052,0.552 3.531,1.792 2.479,1.24 4.313,0.094 7.021,2.042 2.708,1.948 1.458,1.031 1.625,1.031 false 2.427,1.594 2.594,1.594 false 5,0.313 5.167,0.313 false 5.969,0.865 6.135,0.865 false 5,1.323 5.188,1.323 false 6,1.896 6.188,1.896 false 5.99,3.281 6.063,3.063 6.063,3.063 6.188,3.063 false 3.49,4.125 3.677,4.125 false 1.979,5.323 2.167,5.323 false 2,0.875 2.385,1.156 0.385,0.281 18 false 22 1.896,0.917 2.042,1.104 0.146,0.188 10 false ● 2.823,1.469 2.969,1.656 0.146,0.188 10 false ● 2.938,1.385 3.323,1.667 0.385,0.281 18 false 22 1.125,0.594 1.365,0.823 0.24,0.229 12 false *A 5.5,0.208 5.646,0.396 0.146,0.188 10 false ● 5.625,0.156 6.01,0.438 0.385,0.281 18 false 23 6.594,0.688 6.927,0.979 0.333,0.292 18 false 23 6.49,0.74 6.635,0.927 0.146,0.188 10 false ● 5.552,1.219 5.698,1.406 0.146,0.188 10 false ● 5.698,1.167 6.083,1.448 0.385,0.281 18 false 24 6.458,1.771 6.604,1.958 0.146,0.188 10 false ● 6.604,1.719 6.969,2.01 0.365,0.292 18 false 24 6.396,2.938 6.542,3.125 0.146,0.188 10 false ● 6.49,2.896 6.781,3.198 0.292,0.302 18 false 19 3.969,3.969 4.385,4.26 0.417,0.292 18 false 20 2.49,5.219 2.906,5.531 0.417,0.313 18 false 21 2.385,5.25 2.531,5.438 0.146,0.188 10 false ● 4.375,0.156 4.75,0.396 0.375,0.24 12 false *B

Procedure		Part Name Code
19	WINDSHIELD OUTSIDE MOULDING	75533G	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0493,)	-	-
20	WINDSHIELD GLASS SUB-ASSEMBLY	-	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0154,)	-	-
21	WINDOW GLASS ADHESIVE DAM	56117A	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0297,)	-	-
22	NO. 1 WINDSHIELD GLASS STOPPER	56115A	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0371,)	-	-
23	NO. 2 WINDSHIELD GLASS STOPPER	56116C	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0491,)	-	-
24	NO. 1 WINDSHIELD GLASS STOPPER	56115A	(202307,999999,_59,_115107,_0510342,RM100000002CWMB_01_0492,)	-	-

*A	for 1-piece Type	*B	for 2-piece Type
●	Non-reusable part	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Windshield glass (Including removal and installation)	Adjust forward recognition camera	· Front Camera System · Automatic High Beam System	One Time Recognition: (202201,999999,_95,_112293,_0580211,RM1000000028VIV,) Driving Adjustment: (202201,999999,_95,_112293,_0580211,RM1000000028VIX,)

NOTICE:: ·

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the front camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

·

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE

Hide Display 55708 1.REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202201,999999,_59,_114146,_0505960,RM100000001ZPJ0,

Hide Display 8646C 2.REMOVE FORWARD RECOGNITION CAMERA (w/ Pre-collision System)

Click hereADAS / AD>ADVANCED DRIVER ASSISTANCE SYSTEM>FRONT CAMERA (Production Date from 2023/04)>REMOVAL202201,999999,_95,_112293,_0580211,RM1000000028VIS,

Hide Display 86980 3.REMOVE TOLL COLLECTION ECU ASSEMBLY (w/ Electronic Toll Collection System)

Click hereAudio / Visual / Telematics>CELLULAR COMMUNICATION>TOLL COLLECTION ECU>REMOVAL202307,999999,_56,_115646,_0516513,RM100000002D2RD,

Hide Display 87810 4.REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

Click here(

202307,999999,_58,_115106,_0510345,RM100000002D09E_01_0015,)

Hide Display 87810 5.REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

Click here(

202307,999999,_58,_115106,_0510346,RM100000002D0C5_01_0001,)

Hide Display 81260A 6.REMOVE MAP LIGHT ASSEMBLY (w/ Sliding Roof)

Click here(

202201,999999,_58,_112288,_0501071,RM100000001Z4U4_01_0011,)

Hide Display 81260A 7.REMOVE MAP LIGHT ASSEMBLY (w/o Sliding Roof)

Click here(

202201,999999,_58,_112288,_0501071,RM100000001Z4U4_01_0010,)

Hide Display 74325 8.REMOVE VISOR BRACKET COVER (w/ Cover)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0320,

Hide Display 74320 9.REMOVE VISOR ASSEMBLY LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0225,

Hide Display 74310 10.REMOVE VISOR ASSEMBLY RH

Use the same procedure as for the LH side.

Hide Display 74348 11.REMOVE VISOR HOLDER

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0317,

Hide Display 74612 12.REMOVE ASSIST GRIP COVER

Click here(

202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0307,)

Hide Display 74610A 13.REMOVE ASSIST GRIP SUB-ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0149,

Hide Display 62312B 14.SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Hide Display 62311B 15.SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

Use the same procedure as for the LH side.

Hide Display 62212B 16.REMOVE FRONT PILLAR GARNISH ASSEMBLY LH

Click here(

202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0009,)

Hide Display 62211U 17.REMOVE FRONT PILLAR GARNISH ASSEMBLY RH

Use the same procedure as for the LH side.

Hide Display 63310 18.SEPARATE ROOF HEADLINING ASSEMBLY

NOTICE:: Do not damage the roof headlining assembly or vehicle interior.

1.969,0.052 2.25,0.406 0.281,0.354 18 false i

Slightly lower the front section of the roof headlining assembly so that the windshield glass sub-assembly can be removed.

Hide Display 75533G 19.REMOVE WINDSHIELD OUTSIDE MOULDING

NOTICE:: Be careful not to damage the windshield glass sub-assembly and exterior ornaments.

4.792,0.771 4.74,0.573 4.74,0.573 5.135,0.573 false 0.844,0.063 1.125,0.417 0.281,0.354 18 false i 4.552,0.469 4.771,0.646 0.219,0.177 10 false *a

Cut

Using a knife, cut off the windshield outside moulding as shown in the illustration.

Hide Display 20.REMOVE WINDSHIELD GLASS SUB-ASSEMBLY

2.052,2.979 1.542,3.01 1.542,3.01 1.448,2.823 true 5.292,3.354 5.417,3.115 true 5.854,2.219 6.042,2.031 true 4.74,2.208 4.51,2.031 true 5.052,1.208 5.365,1.406 5.365,1.406 4.927,1.396 true 6.083,1.927 6.396,2.083 0.313,0.156 10 false *1 5.406,1.323 5.604,1.5 0.198,0.177 10 true *a 1.448,3.021 1.656,3.188 0.208,0.167 10 true *b 5.438,3 5.625,3.177 0.188,0.177 10 true *c 4.344,1.906 4.656,2.063 0.313,0.156 10 false *1 0.396,0.063 0.552,0.354 0.156,0.292 18 false i 3.885,0.063 4.063,0.333 0.177,0.271 18 false ii 0.396,2.01 0.635,2.281 0.24,0.271 18 false iii 3.875,2.021 4.156,2.344 0.281,0.323 18 false iv

*1	Windshield Glass Stopper	-	-
*a	Matchmark	*b	Suction Cup
*c	Piano Wire	-	-

Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched as shown in the illustration.

ii.

Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.

HINT:: Matchmarks are not necessary if the windshield glass sub-assembly is not going to be reused.

iii.

Install the suction cups to the windshield glass sub-assembly.

iv.

Cut the adhesive by the below procedure.

1. Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

2. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

3. Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.

NOTICE:: ·

When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

·

To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.

·

Be careful not to damage the front window inner center moulding.

·

The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed to the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting the adhesive.

2.021,0.99 2.417,0.99 false 4.958,0.604 5.323,0.823 true 5.354,1.01 5.354,1.052 5.354,1.052 5.813,1.052 false 5.458,0.958 5.458,1.052 false 5.625,0.99 5.625,1.052 false 0.958,0.135 1.365,0.427 0.406,0.292 12 false *A 2.469,0.885 2.781,1.042 0.313,0.156 10 false *1 4.792,0.49 5.104,0.646 0.313,0.156 10 false *2 4.5,0.135 4.906,0.365 0.406,0.229 12 false *B 5.844,0.948 6.156,1.104 0.313,0.156 10 false *1 0.51,0.125 0.917,0.417 0.406,0.292 18 false i

*A	for 1-piece Type	*B	for 2-piece Type
*1	No. 1 Windshield Glass Stopper	*2	No. 2 Windshield Glass Stopper

Using suction cups, disengage the windshield glass stoppers to remove the windshield glass sub-assembly.

NOTICE:: ·

To prevent the windshield glass sub-assembly from falling when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.

·

Be careful not to drop the windshield glass sub-assembly.

·

Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

Hide Display 56117A 21.REMOVE WINDOW GLASS ADHESIVE DAM

2.313,0.156 2.625,0.313 0.313,0.156 10 false *a 1.969,0.042 2.271,0.396 0.302,0.354 18 false i

Back Side of Windshield Glass Sub-assembly

When reusing the windshield glass sub-assembly.

1. Using a scraper, remove the window glass adhesive dam.

NOTICE:: ·

Be careful not to damage the windshield glass sub-assembly.

·

Be sure to replace the window glass adhesive dam with a new one.

Hide Display 56115A 22.REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

2.292,0.094 2.604,0.25 0.313,0.156 10 false *a 1.958,0.031 2.198,0.292 0.24,0.26 18 false i

Back Side of Windshield Glass Sub-assembly

When reusing the windshield glass sub-assembly.

1. Using a scraper, remove the 2 No. 1 windshield glass stoppers.

NOTICE:: ·

Be careful not to damage the windshield glass sub-assembly.

·

Be sure to replace the 2 No. 1 windshield glass stoppers with new ones.

Hide Display 56116C 23.REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

2.292,0.094 2.604,0.25 0.313,0.156 10 false *a 1.948,0.031 2.188,0.375 0.24,0.344 18 false i

Back Side of Windshield Glass Sub-assembly

When reusing the windshield glass sub-assembly.

1. Using a scraper, remove the 2 No. 2 windshield glass stoppers.

NOTICE:: ·

Be careful not to damage the windshield glass sub-assembly.

·

Be sure to replace the 2 No. 2 windshield glass stoppers with new ones.

Hide Display 56115A 24.REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

NOTICE:: Be sure to replace the 2 No. 1 windshield glass stoppers with new ones.