RM38T0EC _54 Brake _112606 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0608077 ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for HEV Model) C

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for HEV Model)  C117B62  Brake Pressure Sensor "A" / Brake Switch "A" Signal Compare Failure  


DESCRIPTION

The skid control ECU (brake actuator assembly) receives stop light switch assembly signals and uses them to determine whether or not the brakes are applied.

When the brake pedal is depressed and no signal is received from the stop light switch assembly, this DTC is output.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL DTC Output from Note
C117B62 Brake Pressure Sensor "A" / Brake Switch "A" Signal Compare Failure Either of the following is detected when the vehicle speed of 3 km/h (2 mph) or more:
1.

With the stop light switch assembly off, the stop light switch assembly is judged to be on based on the master cylinder pressure value for 3 seconds or more.

2.

With the stop light switch assembly off, the master cylinder pressure is more than 8 MPa (81.6 kgf/cm2, 1160 psi) for 3 seconds or more.


·

Stop light switch assembly

·

Wire harness or connector

·

Skid control ECU (brake actuator assembly)


Comes on Brake/EPB
·

SAE Code: C117B

·

Output ECU: Skid control ECU (brake actuator assembly)



CONFIRMATION DRIVING PATTERN

NOTICE:

When performing the normal judgment procedure, make sure that the driver door is closed and is not opened at any time during the procedure.


HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

·

When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.



1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON and turn the GTS on.

3.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

4.

Turn the ignition switch off.

5.

Turn the ignition switch to ON (READY) and turn the GTS on.

6.

Drive the vehicle at 3 km/h (2 mph) or more for 3 seconds. [*]

HINT:

[*]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


7.

Enter the following menus: Chassis / Brake/EPB* / Utility / All Readiness.

*: Electric Parking Brake System

8.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform driving pattern again.




WIRING DIAGRAM

C444150E22
1.646,6.677 3.406,6.938 1.76,0.26 10 false Stop Light Switch Assembly 4.625,6.854 5.083,7.052 0.458,0.198 10 false A151 4.677,4.01 4.99,4.208 0.313,0.198 10 false 41 4.917,4.01 5.375,4.208 0.458,0.198 10 false STP 4.906,4.927 5.365,5.125 0.458,0.198 10 false STPO 4.917,5.927 5.375,6.125 0.458,0.198 10 false STP2 4.677,4.927 4.99,5.125 0.313,0.198 10 false 27 4.677,5.927 4.99,6.125 0.313,0.198 10 false 43 3.344,5.927 3.656,6.125 0.313,0.198 10 false 1 3.344,4.927 3.656,5.125 0.313,0.198 10 false 4 3.344,4.021 3.656,4.219 0.313,0.198 10 false 3 2.958,5.927 3.417,6.125 0.458,0.198 10 false OUT 2.938,4.927 3.396,5.125 0.458,0.198 10 false ACC 3.125,4.021 3.583,4.219 0.458,0.198 10 false L 1.75,4.365 2.208,4.563 0.458,0.198 10 false B 1.74,5.938 2.198,6.135 0.458,0.198 10 false GND 1,4.583 1.458,4.781 0.458,0.198 10 false STOP 1.156,3.531 2.75,3.792 1.594,0.26 10 false from Auxiliary Battery 2.104,7.302 3.344,7.583 1.24,0.281 10 false to Stop Light Circuit 1.552,5.927 1.865,6.125 0.313,0.198 10 false 2 1.552,4.365 1.865,4.563 0.313,0.198 10 false 7 1.646,6.51 2.104,6.708 0.458,0.198 10 false A53 4.625,7.01 6.75,7.448 2.125,0.438 10 false Skid Control ECU (Brake Actuator Assembly) 1.281,2.646 1.813,2.979 0.531,0.333 10 false A197 1.281,2.823 3.052,3.073 1.771,0.25 10 false Hybrid Vehicle Control ECU 4.885,2.823 6.698,3.375 1.813,0.552 10 false Certification ECU (Smart Key ECU Assembly) 2.271,2.344 2.729,2.542 0.458,0.198 10 false STP 5.25,2.333 5.708,2.531 0.458,0.198 10 false STP1 5.083,0.781 5.396,0.979 0.313,0.198 10 false 5 5.26,0.906 5.719,1.104 0.458,0.198 10 false STP 4.656,1.479 7.01,1.875 2.354,0.396 10 false Electric Brake Booster (Brake Booster with Master Cylinder Assembly) 4.656,1.292 5.969,1.51 1.313,0.219 10 false A194 2.656,2.24 3.031,2.479 0.375,0.24 10 false 22 4.99,2.24 5.302,2.438 0.313,0.198 10 false 21 4.875,2.667 5.302,2.875 0.427,0.208 10 false I223

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


PROCEDURE

1.READ VALUE USING GTS (MASTER CYLINDER SENSOR)
a.

Check the Data List using the GTS.

Chassis > Brake/EPB > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Master Cylinder Sensor 1 Master cylinder pressure sensor pressure (value detected by ECU) Min.: -1.00 MPa, Max.: 23.99 MPa Brake pedal released: -1.00 to 0.00 MPa Reading increases when brake pedal is depressed
Chassis > Brake/EPB > Data List
Tester Display
Master Cylinder Sensor 1
50003 435 21

b.

Check the value of Data List item Master Cylinder Sensor 1 when the brake pedal is released.

OK:

The value of Data List item Master Cylinder Sensor 1 when the brake pedal is released is less than 0.15 MPa.



Result:
Proceed to
OK
NG



OK

2.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY SIGNAL INPUT CIRCUIT)

NG

4.CHECK DTC
2.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY SIGNAL INPUT CIRCUIT)
a.
C498194C08
1.5,0.115 1.938,0.406 0.438,0.292 2.469,0.406 2.073,0.948 true 1.563,0.167 2.177,0.365 0.615,0.198 10 false A151 2.5,0.292 3.115,0.49 0.615,0.198 10 false STP 0.146,0.115 0.458,0.313 0.313,0.198 10 false *a
*a Front view of wire harness connector
(to skid control ECU (Brake Actuator Assembly))


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A151 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A151-41 (STP) - Body ground Brake pedal depressed 11 to 14 V



Result:
Proceed to
OK
NG



OK

NG

3.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
3.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A151 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the A53 stop light switch assembly connector.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A53-3 (L) - A151-41 (STP) Always Below 1 Ω
A53-3 (L) or A151-41 (STP) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK DTC
a.

Read the DTCs using the GTS.

Chassis > Brake/EPB > Trouble Codes
50001 435

Result:
Result Proceed to
C117B62 and C05401C, C054028, C054029, C054031, C054049 and/or C054096 are output simultaneously A
C117B62 is output B



A

REPAIR CIRCUITS INDICATED BY OUTPUT DTCS

B