BRAKE SYSTEM (OTHER)  BRAKE PEDAL(for HEV Model)  ADJUSTMENT  

Check the brake pedal height.

NOTICE:

·

Inspect and adjust the brake pedal height with the floor carpet folded back.

·

When performing the measurement, make sure that the measuring device is contacting the surface of the dash panel insulator assembly clip.

i.

Measure the shortest distance between the brake pedal pad surface and dash panel insulator assembly clip.

1.229,1.854 1.479,1.51 true 2.25,2.49 2.625,2.229 true 5.656,1.177 5.906,0.833 false 4.75,2.49 5.031,2.281 true 1.021,1.833 1.188,1.99 0.167,0.156 10 true *1 3.031,1.688 3.219,1.865 0.188,0.177 10 true *a 0.646,1.125 0.813,1.292 0.167,0.167 10 true *b 5.99,1.948 6.177,2.125 0.188,0.177 10 false *a 2.042,2.417 2.208,2.573 0.167,0.156 10 true *2 4.583,2.417 4.75,2.573 0.167,0.156 10 false *2 5.938,0.76 6.104,0.917 0.167,0.156 10 false *1

*1	Brake Pedal Pad	*2	Dash Panel Insulator Assembly Clip
*a	Brake Pedal Height	*b	30 mm (1.18 in.)

Brake Pedal Height from Dash Panel Insulator Assembly Clip:

176 to 188 mm (6.93 to 7.401 in.)

If the pedal height is not as specified, adjust the brake pedal height according to the procedure below.

Adjust the push rod length.

i.

2.438,1.052 2.906,1.052 false 1.594,2.135 1.813,1.49 false 1.781,4.167 2.031,3.771 true 2.958,0.969 3.271,1.125 0.313,0.156 10 false *2 1.427,2.073 1.74,2.229 0.313,0.156 10 false *1 2.792,3.354 3,3.521 0.208,0.167 10 false *a 1.625,4.146 1.938,4.302 0.313,0.156 10 false *3

*1	Lock Nut
*2	Stop Light Switch Assembly
*3	Dash Panel Insulator Assembly Clip
*a	Brake Pedal Height

Remove the stop light switch assembly.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>REMOVAL202201,999999,_59,_112294,_0501115,RM100000001Z4Y5,

2.177,1.542 2.781,1.885 0.604,0.344 10 *a

*a	Brake Pedal Free Play

Depress the brake pedal until a slight resistance is felt. Measure the brake pedal free play as shown in the illustration.

Brake Pedal Free Play:

1.0 to 6.0 mm (0.0394 to 0.236 in.)

HINT:

·

If the pedal free play is not as specified, check the stop light switch clearance.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>INSTALLATION202201,999999,_59,_112294,_0501115,RM100000001Z4Y7_01_0072,

·

If the pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

With the ignition switch ON (READY), depress the brake pedal and measure the brake pedal reserve distance.

1.333,2.052 1.583,1.604 true 4.729,1.74 5.01,1.469 false 5.375,1.25 5.656,0.854 false 2.01,0.698 2.375,0.99 true 1.167,2.063 1.333,2.219 0.167,0.156 10 true *1 2.99,1.198 3.156,1.354 0.167,0.156 10 true *a 0.781,1.188 0.958,1.344 0.177,0.156 10 true *b 1.99,1.948 2.198,2.135 0.208,0.188 10 true *c 5.26,1.854 5.438,2.01 0.177,0.156 10 true *a 5.688,0.76 5.854,0.917 0.167,0.156 10 true *1 1.813,0.604 1.99,0.76 0.177,0.156 10 true *2 4.583,1.729 4.792,1.917 0.208,0.188 10 false *2

*1	Brake Pedal Pad	*2	Column Hole Cover Silencer Sheet
*a	Brake Pedal Reserve Distance	*b	30 mm (1.18 in.)
*c	60 mm (2.36 in.)	-	-
	Measuring Plane of Column Hole Cover Silencer Sheet	-	-

Brake Pedal Reserve Distance from Column Hole Cover Silencer Sheet at 300 N (31 kgf, 67.4 lbf):

120 mm (4.72 in.) or more