RM38T0EC _54 Brake _112606 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0604462 BRAKE ACTUATOR(for HEV Model) A

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  BRAKE ACTUATOR(for HEV Model)  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
C467185N01
1.719,0.75 2.135,0.75 false 6.125,2.76 6.125,3.177 false 2.26,2.448 2.26,2.865 false 6.354,0.208 6.771,0.208 false 6.323,0.667 6.74,0.667 false 6.323,1.083 6.74,1.083 false 6.052,3.198 6.25,3.49 0.198,0.292 18 false 4 1.5,0.594 1.698,0.885 0.198,0.292 18 false 5 2.188,2.896 2.385,3.188 0.198,0.292 18 false 6 1.646,1.313 1.875,1.521 0.229,0.208 10 false x8 1.198,1.188 1.427,1.396 0.229,0.208 10 false x4 6.094,0.073 6.406,0.406 0.313,0.333 18 false 1 6.083,0.531 6.25,0.865 0.167,0.333 18 false 2 6.094,0.958 6.448,1.292 0.354,0.333 18 false 3

Procedure Part Name Code
Z101186

Z101188

Z101187

1 PRECAUTION - (Click here) - -
2 DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL - - - -
3 DRAIN BRAKE FLUID - - (Click here) -
4 WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY - - - -
5 NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL 55737B - - -
6 OUTER COWL TOP PANEL SUB-ASSEMBLY 55701J - - -

C506750N01
2.083,1.563 2.083,1.229 false 2.104,4.927 2.104,4.594 false 2.031,4.958 2.313,5.313 0.281,0.354 18 false 7 2.01,1.583 2.292,1.938 0.281,0.354 18 false 8 0.917,1.354 1.156,1.583 0.24,0.229 10 false x3 0.854,4.906 1.094,5.135 0.24,0.229 10 false x4 1.604,5.208 1.917,5.438 0.313,0.229 10 false x10

Procedure Part Name Code
Z101186

Z101188

Z101187

7 NO. 1 ENGINE UNDER COVER ASSEMBLY 51410 - - -
8 DASH PANEL HEAT INSULATOR - - - -

C506751N01
4.281,1.24 4.417,1.063 4.417,1.063 4.667,1.063 false 4.906,1.75 4.906,1.333 4.906,1.333 5.938,1.333 false 5.052,1.719 5.052,1.333 false 6.125,2.281 6.125,1.885 false 4.698,0.448 4.063,0.448 4.063,0.448 4.01,0.615 true 2.729,2.26 2.542,2.26 false 4.083,0.604 4.135,0.448 true 4.667,2.479 4.917,2.74 4.917,2.74 5.083,2.74 false 4.146,0.594 4.198,0.448 true 4.229,0.583 4.281,0.448 true 5,0.323 5.708,0.75 0.708,0.427 18 false 11 4.969,0.927 5.677,1.354 0.708,0.427 18 false 13 6.292,1.167 7,1.594 0.708,0.427 18 false 11 6.156,2.333 6.406,2.531 0.25,0.198 10 false 2.188,2.115 2.896,2.542 0.708,0.427 18 false 10 4.615,2.073 5.333,2.5 0.719,0.427 10 false x2 6.281,2.292 6.688,2.594 0.406,0.302 18 false 12 5.156,2.583 5.563,2.885 0.406,0.302 18 false 9

Procedure Part Name Code
Z101186

Z101188

Z101187

9 NO. 5 DASH PANEL INSULATOR PLATE 55228 - - -
10 ENGINE ROOM MAIN WIRE - (Click here) - -
11 DISCONNECT BRAKE LINE - (Click here) - -
12 NO. 1 BRAKE TUBE CLAMP 47371A (Click here) - -
13 BRAKE ACTUATOR WITH BRACKET - (Click here) - -

Non-reusable part - -

C497602N03
2.667,2.417 4.833,4.917 2.167,2.5 0.844,1.25 1.177,1.25 false 0.781,1.656 1.115,1.656 false 2.333,3.5 2.667,3.5 false 6.052,4.531 6.385,4.531 false 5.99,4.167 6.323,4.167 false 6.052,2.552 6.385,2.552 false 5.99,2.167 6.323,2.167 false 4.104,0.542 4.938,0.542 false 2.156,3.396 2.469,3.594 0.313,0.198 10 false *1 5.26,0.375 5.646,0.719 0.385,0.344 18 false 14 6.354,1.99 6.729,2.313 0.375,0.323 18 false 15 6.417,2.396 6.802,2.708 0.385,0.313 18 false 16 6.333,3.99 6.708,4.313 0.375,0.323 18 false 15 0.5,1.083 0.875,1.406 0.375,0.323 18 false 15 6.427,4.375 6.813,4.688 0.385,0.313 18 false 16 0.427,1.49 0.813,1.802 0.385,0.313 18 false 16 3.677,5.344 3.99,5.625 0.313,0.281 10 false x3

Procedure Part Name Code
Z101186

Z101188

Z101187

14 BRAKE ACTUATOR ASSEMBLY 44510 (Click here) - -
15 NO. 1 BRAKE ACTUATOR CASE COLLAR 44521A - - -
16 BRAKE ACTUATOR BRACKET CUSHION 44547B - - -

*1 BRAKE ACTUATOR BRACKET ASSEMBLY - -

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake actuator assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

*1: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.

Skid control ECU (brake actuator assembly) Update ECU security key (Only necessary after replacement) Vehicle Control History (RoB) are stored (Click here)
1.

Bleed air*1

2.

Perform "Reset Memory"

3.

Perform "Calibration"


·

DTCs are stored

·

ABS warning light illuminates

·

Brake system warning light (yellow indicator) illuminates

·

Slip indicator light illuminates

·

Electronically controlled brake system disabled or malfunctions


(Click here)
(Click here)
Operate the electric parking brake switch (electric parking brake switch assembly) Parking brake indicator light (red) blinks when the ignition switch is first turned ON (Click here)

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Front camera system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power door lock control system
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Power back door system Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



PROCEDURE

Hide 1. PRECAUTION

Z101186

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click here(Click here)



Hide 3.DRAIN BRAKE FLUID

Z101186

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.



Hide 8.REMOVE DASH PANEL HEAT INSULATOR

a.
C501024


Hide 55228 9.REMOVE NO. 5 DASH PANEL INSULATOR PLATE

a.
C506752


Hide 10.DISCONNECT ENGINE ROOM MAIN WIRE

a.
C506753C01
2.219,0.052 2.354,0.344 0.135,0.292 18 true i
V113147

Release the lock lever
V113148

Disconnect the connector


i.

Release the lock lever and disconnect the connector from the brake actuator assembly.

NOTICE:

Be careful not to allow any brake fluid to enter the connector.




Hide 11.DISCONNECT BRAKE LINE

a.
C498662C01
2.052,0.635 2.292,0.385 2.292,0.385 2.438,0.385 true 1.885,0.688 2.031,0.167 2.031,0.167 2.177,0.167 true 2.135,0.927 2.344,0.719 2.344,0.719 2.49,0.719 true 1.271,1.51 1.438,1.51 1.438,1.51 1.813,1.167 true 1.104,0.677 1.271,0.677 1.271,0.677 1.563,0.938 true 1.323,0.323 1.49,0.323 1.49,0.323 1.708,0.823 true 0.385,0.031 0.771,0.396 0.385,0.365 18 false i 3.948,0.042 4.333,0.406 0.385,0.365 18 false ii 1.052,1.427 1.271,1.615 0.219,0.188 10 true *a 2.51,0.635 2.729,0.823 0.219,0.188 10 true *b 2.458,0.281 2.656,0.479 0.198,0.198 10 true *c 2.198,0.042 2.406,0.25 0.208,0.208 10 true *d 1.104,0.208 1.313,0.406 0.208,0.198 10 true *e 0.906,0.563 1.094,0.76 0.188,0.198 10 true *f
*a From 1st Chamber of Brake Master Cylinder Sub-assembly *b From 2nd Chamber of Brake Master Cylinder Sub-assembly
*c To Front Wheel Cylinder Assembly RH *d To Rear Wheel Cylinder Assembly LH
*e To Rear Wheel Cylinder Assembly RH *f To Front Wheel Cylinder Assembly LH


i.

Use tags or make a memo to identify the places to reconnect the brake lines.


ii.

Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.

NOTICE:
·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.





Hide 47371A 12.REMOVE NO. 1 BRAKE TUBE CLAMP

Z101186

NOTICE:

Do not kink or damage the brake lines.



a.
C507707


Hide 13.REMOVE BRAKE ACTUATOR WITH BRACKET

Z101186

NOTICE:
·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

·

Be careful not to allow any brake fluid to enter the connector.

·

Do not hold the brake actuator assembly by the connector.

·

Do not drop the brake actuator assembly when carrying it.



HINT:

Remove the brake actuator with bracket while avoiding the brake lines.



a.
C506754


Hide 44510 14.REMOVE BRAKE ACTUATOR ASSEMBLY

Z101186

NOTICE:
·

Do not hold the brake actuator assembly by the connector.

·

Be careful not to allow any brake fluid to enter the connector.

·

Do not drop the brake actuator assembly when carrying it.




a.
C497610


Hide 44521A 15.REMOVE NO. 1 BRAKE ACTUATOR CASE COLLAR

a.
C497611


Hide 44547B 16.REMOVE BRAKE ACTUATOR BRACKET CUSHION

a.
C497613