884A0
1.INSTALL COOLER CONDENSER ASSEMBLY
|
Install in this Direction |
Attach the guide to install the cooler condenser assembly.
Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.
If a new cooler condenser assembly is installed, add compressor oil to the condenser as follows.
Add 40 cc (1.35 fl. oz)
ND-OIL 8 or equivalent
Attach the claw.
53205
2.INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
Attach the upper radiator support sub-assembly to the 2 radiator support cushions and install the upper radiator support sub-assembly with the 4 bolts.
When installing the upper radiator support sub-assembly, do not damage the cooler condenser assembly and radiator assembly.
| *1 | Radiator Support Cushion | - | - |
Attach the clamp.
w/ Engine Hood Courtesy Switch
Attach the clamp.
53630
3.CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY
Connect the hood lock control cable assembly to the clamp.
88711
4.CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
Remove the vinyl tape wrapped around the connection of the No. 1 cooler refrigerant discharge hose and No. 1 cooler refrigerant discharge hose.
Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 1 cooler refrigerant discharge hose.
ND-OIL 8 or equivalent
Install the O-ring to the No. 1 cooler refrigerant discharge hose.
Keep the O-rings and O-ring fitting surfaces free from foreign matter.
Connect the No. 1 cooler refrigerant discharge hose with the bolt.
Do not apply excessive force to the No. 1 cooler refrigerant discharge hose.
Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)
88710E
5.CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
Remove the vinyl tape wrapped around the connection of the air conditioning tube and accessory assembly and the air conditioning tube and accessory assembly.
| *1 | Air Conditioning Tube and Accessory Assembly |
| *2 | Piping Clamp |
| *a | Groove |
Install a new piping clamp to the air conditioning tube and accessory assembly.
Securely engage the piping clamp to the groove of the air conditioning tube and accessory assembly.
Do not open the piping clamp more than the diameter of the air conditioning tube and accessory assembly when installing it.
Do not install the piping clamp with the large diameter section facing the wrong direction.
Before installing, remove any foreign matter adhered to the fitting area.
Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the air conditioning tube and accessory assembly.
ND-OIL 8 or equivalent
Install the 2 O-rings to the air conditioning tube and accessory assembly.
Keep the O-rings and O-ring fitting surfaces free from foreign matter.
Connect the air conditioning tube and accessory assembly to the cooler condenser assembly.
Connect the parts by holding the pipe, not the piping clamp.
Do not apply excessive force to the air conditioning tube and accessory assembly.
Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)
Before connecting, remove any foreign matter adhered to the fitting area.
| *1 | Air Conditioning Tube and Accessory Assembly | *2 | Cooler Condenser Assembly |
| *3 | Piping Clamp | - | - |
| *a | Large Diameter Section of Piping Clamp | - | - |
|
Install in this Direction | - | - |
Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.
Securely insert until the piping clamp claw enters the cooler condenser assembly.
| *1 | Air Conditioning Tube and Accessory Assembly | *2 | Cooler Condenser Assembly |
| *3 | Piping Clamp | - | - |
| *a | OK | *b | NG |
When inserting, make sure that a click sound is heard.
Check that the air conditioning tube and accessory assembly is securely connected by pulling it.
86520
6.INSTALL LOW PITCHED HORN ASSEMBLY
7.INSTALL FRONT BUMPER ASSEMBLY
8.CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
9.WARM UP ENGINE
10.INSPECT FOR REFRIGERANT LEAK