RM38N0EC _51 Engine / Hybrid System _111791 M20C-FKS, M20D-FKS COOLING _0503631 RADIATOR A

M20C-FKS, M20D-FKS COOLING RADIATOR REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during radiator assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedures	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
· Front bumper assembly* · Front television camera assembly* · Radiator grille sub-assembly*	Front television camera view adjustment	Panoramic View Monitor System	(202409,999999,_56,_111825,_0500432,RM100000002O1F6,)
Replacement or removal and installation of 2 or more parts: · Front television camera assembly, radiator grille sub-assembly or front bumper assembly · Rear television camera assembly · Side television camera assembly LH or outer rear view mirror assembly LH · Side television camera assembly RH or outer rear view mirror assembly RH	Television camera view adjustment	Panoramic View Monitor System	(202409,999999,_56,_111825,_0500432,RM100000002O1F6,)

PROCEDURE

Hide Display 53896B 1.REMOVE FRONT FENDER FRONT SPLASH SHIELD LH

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202409,999999,_51,_111786,_0499722,RM100000002OLFC_01_0304,

Hide Display 53895B 2.REMOVE FRONT FENDER FRONT SPLASH SHIELD RH

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202409,999999,_51,_111786,_0499722,RM100000002OLFC_01_0303,

Hide Display 51441 3.REMOVE NO. 1 ENGINE UNDER COVER

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202409,999999,_51,_111786,_0499722,RM100000002OLFC_01_0003,

Hide Display 51420 4.REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202409,999999,_51,_111786,_0499722,RM100000002OLFC_01_0004,

Hide Display 5.DRAIN ENGINE COOLANT

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS COOLANT>REPLACEMENT202111,999999,_V1,_112220,_0503655,RM100000001ZFD9_02_0001,

Hide Display 6.REMOVE FRONT BUMPER ASSEMBLY

for SFTM Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for SFTM Made)>REMOVAL202303,999999,_59,_111849,_0500095,RM100000002AYNE,

for GTMC Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>REMOVAL202303,999999,_59,_111849,_0524334,RM100000002AYNC,

Hide Display 52614 7.REMOVE FRONT NO. 2 BUMPER ENERGY ABSORBER

for SFTM Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for SFTM Made)>DISASSEMBLY202111,999999,_59,_111849,_0500095,RM100000001Z1C2_01_0343,

for GTMC Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202203,999999,_59,_111849,_0524334,RM1000000022090_01_0343,

Hide Display 52021 8.REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

for SFTM Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for SFTM Made)>DISASSEMBLY202111,999999,_59,_111849,_0500095,RM100000001Z1C2_01_0342,

for GTMC Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202203,999999,_59,_111849,_0524334,RM1000000022090_01_0342,

Hide Display 17750A 9.REMOVE INLET AIR CLEANER ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202111,999999,_51,_111785,_0503267,RM100000001ZE11_01_0028,

Hide Display 16681A 10.REMOVE UPPER RADIATOR AIR GUIDE PLATE

Remove the 3 clips and upper radiator air guide plate.

Hide Display 88790B 11.REMOVE THERMISTOR ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AMBIENT TEMPERATURE SENSOR>REMOVAL202409,999999,_58,_111841,_0499802,RM100000002OMTA,

Hide Display 16595B 12.REMOVE NO. 1 RADIATOR AIR GUIDE LH

0.031,0.042 0.406,0.302 0.375,0.26 12 true *A 0.052,2.333 0.51,2.563 0.458,0.229 12 false *B

*A	for SFTM Made
*B	for GTMC Made

Remove the clip and disengage the claw.

Disengage the guide to remove the No. 1 radiator air guide LH.

Hide Display 16593B 13.REMOVE NO. 1 RADIATOR AIR GUIDE RH

0.052,0.042 0.458,0.313 0.406,0.271 12 true *A 0.063,2.406 0.5,2.667 0.438,0.26 12 true *B

*A	for SFTM Made
*B	for GTMC Made

Remove the clip and disengage the claw.

Disengage the guide to remove the No. 1 radiator air guide RH.

Hide Display 53510 14.REMOVE HOOD LOCK ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>HOOD LOCK CONTROL CABLE ASSEMBLY>REMOVAL202111,999999,_59,_111831,_0501456,RM100000001Z65M_01_0105,

Hide Display 53630 15.DISCONNECT HOOD LOCK CONTROL CABLE ASSEMBLY

Disengage the 2 clamps to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

Hide Display 53205 16.REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

Disconnect the 2 horn connectors.

Disengage the 3 clamps to disconnect the wire harness from the upper radiator support sub-assembly.

Remove the 4 bolts and upper radiator support sub-assembly.

Hide Display 16282F 17.DISCONNECT NO. 5 WATER BY-PASS HOSE

Slide the clip and disconnect the No. 5 water by-pass hose from the radiator assembly.

Hide Display 16283D 18.DISCONNECT NO. 6 WATER BY-PASS HOSE

Disconnect the No. 6 water by-pass hose from the radiator assembly.

Hide Display 16571C 19.DISCONNECT NO. 1 RADIATOR HOSE

Disengage the clamp to disconnect the No. 1 radiator hose from the fan with motor assembly.

Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.

Hide Display 16572D 20.DISCONNECT NO. 2 RADIATOR HOSE

Disengage the clamp to disconnect the No. 2 radiator hose from the fan with motor assembly.

Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

Hide Display 16400 21.REMOVE RADIATOR ASSEMBLY

Disengage the claw and raise the lock lever to disconnect the cooling fan motor connector as shown in the illustration.

4.635,0.938 4.823,0.521 4.823,0.521 4.99,0.521 false 5.052,0.427 5.365,0.583 0.313,0.156 10 false *a

Lock Lever

NOTICE:: After disconnecting the cooling fan motor connector, make sure that dirt, water or other foreign matter does not contact the connecting parts of the cooling fan motor connector.

Disengage the 2 clamps to disconnect the wire harness from the fan with motor assembly.

Disengage the 2 claws.

Disengage the 2 guides to separate the cooler condenser assembly from the radiator assembly.

NOTICE:: Make sure not to damage the cooler condenser assembly or radiator assembly when separating the cooler condenser assembly.

Remove the radiator assembly with the fan with motor assembly from the vehicle body.

NOTICE:: Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly with the fan with motor assembly.

Disengage the 2 claws.

Disengage the 2 guides to remove the fan with motor assembly from the radiator assembly.

NOTICE:: Do not damage the radiator assembly when removing the fan with motor assembly.

Hide Display 16523A 22.REMOVE RADIATOR SUPPORT CUSHION

Remove the 2 radiator support cushions from the radiator assembly.

Hide Display 16535 23.REMOVE LOWER RADIATOR SUPPORT

Remove the 2 lower radiator supports from the radiator assembly.

Hide Display 16897A 24.REMOVE FILLER NECK

0.927,0.417 1.167,0.417 1.167,0.417 1.563,0.979 false 0.771,0.323 1.083,0.521 0.313,0.198 10 false *a

*a	Retainer
	Pulling in this Direction
	Remove in this Direction

Pull out the retainer to disengage the lock claws and pull off the filler neck.