RM38N0EC _51 Engine / Hybrid System _111793 M20C-FKS, M20D-FKS FUEL _0504184 FUEL TANK A

M20C-FKS, M20D-FKS FUEL FUEL TANK REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Battery terminal is disconnected/reconnected	Reset back door close position	Power Back Door System	(202111,999999,_59,_111831,_0505274,RM100000001ZMEG,)
Gas leak from exhaust system is repaired	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	(202303,999999,_51,_111785,_0504416,RM1000000029BFF,)

CAUTION:: ·

Never perform work on fuel system components near any possible ignition sources.

·

Vaporized fuel could ignite, resulting in a serious accident.

·

Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

·

Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

·

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Lane Tracing Assist System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more.	(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Pre-collision System		(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(202406,999999,_51,_111803,_0509671,RM100000002KOGF,)

Items for which learning is completed by operating the vehicle normally
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Power Door Lock Control System · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202111,999999,_58,_111830,_0505351,RM100000001ZMT3,)
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 77010 1.REMOVE FUEL TANK VENT TUBE ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL SENDER GAUGE ASSEMBLY>REMOVAL202406,999999,_51,_111793,_0504185,RM100000002MUMF,

Hide Display 77020A 2.REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL PUMP>REMOVAL202406,999999,_51,_111793,_0504181,RM100000002MUMC,

Hide Display 3.DRAIN FUEL

Hide Display 51420 4.REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (LUBRICATION)>ENGINE OIL COOLER>REMOVAL202303,999999,_51,_111787,_0503348,RM100000002B2JU_01_0021,

Hide Display 58166A 5.REMOVE FRONT FLOOR COVER LH

Remove the 3 clips, 2 bolts and 5 screws.

Turn the 3 clips and remove the front floor cover LH from the vehicle body.

NOTICE:: If the 3 clips are not turned when the front floor cover LH is removed, the front floor cover LH or stud bolt may be damaged.

HINT:: Do not remove the clips from the front floor cover LH.

Hide Display 58399D 6.REMOVE NO. 2 FLOOR UNDER COVER

Remove the 3 clips and 2 bolts.

Turn the 4 clips and remove the No. 2 floor under cover from the vehicle body.

NOTICE:: If the 4 clips are not turned when the No. 2 floor under cover is removed, the No. 2 floor under cover or stud bolt may be damaged.

HINT:: Do not remove the clips from the No. 2 floor under cover.

Hide Display 58165C 7.REMOVE FRONT FLOOR COVER RH

Remove the 2 clips, 2 bolts and 4 screws.

Turn the 3 clips and remove the front floor cover RH from the vehicle body.

NOTICE:: If the 3 clips are not turned when the front floor cover RH is removed, the front floor cover RH or stud bolt may be damaged.

HINT:: Do not remove the clips from the front floor cover RH.

Hide Display 58398F 8.REMOVE NO. 1 FLOOR UNDER COVER

Remove the 3 clips and 2 bolts.

Turn the clip and remove the No. 1 floor under cover from the vehicle body.

NOTICE:: If the clip is not turned when the No. 1 floor under cover is removed, the No. 1 floor under cover or stud bolt may be damaged.

HINT:: Do not remove the clip from the No. 1 floor under cover.

Hide Display 17430 9.REMOVE TAIL EXHAUST PIPE ASSEMBLY

Click hereEngine / Hybrid System>A25D-FXS, A25F-FXS (INTAKE / EXHAUST)>EXHAUST PIPE>REMOVAL202303,999999,_51,_111802,_0503724,RM1000000029Z2Z,

Hide Display 37100 10.REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>PROPELLER SHAFT ASSEMBLY>REMOVAL202203,999999,_52,_111807,_0525508,RM10000000227DI,

Hide Display 77606C 11.REMOVE NO. 2 FUEL TANK PROTECTOR

Remove the nut and No. 2 fuel tank protector.

Hide Display 77606 12.REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

Remove the 4 clips and No. 1 fuel tank protector sub-assembly from the fuel tank assembly.

Hide Display 13.DISCONNECT FUEL TANK EVAP/VENT TUBE SUB-ASSEMBLY

Disengage the clamp.

Disconnect the fuel tank evap/vent tube sub-assembly from the fuel tank vent hose sub-assembly.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202111,999999,_51,_111793,_0504174,RM100000001ZHDE,

Hide Display 77209C 14.DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202111,999999,_51,_111793,_0504174,RM100000001ZHDE,

Hide Display 15.DISCONNECT FUEL TANK BREATHER TUBE

Disconnect the fuel tank breather tube from the fuel tank breather tube sub-assembly.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202111,999999,_51,_111793,_0504174,RM100000001ZHDE,

Hide Display 77210 16.DISCONNECT FUEL TANK FILLER PIPE ASSEMBLY

Disconnect the fuel tank filler pipe assembly from the fuel tank assembly.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202111,999999,_51,_111793,_0504174,RM100000001ZHDE,

Hide Display 77100 17.REMOVE FUEL TANK ASSEMBLY

CAUTION:: The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

Support the fuel tank assembly using an engine lifter.

HINT:: Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

Remove the 4 bolts and 2 fuel tank band sub-assemblies.

Lower the engine lifter to remove the fuel tank assembly.

NOTICE:: ·

Be careful not to drop the fuel tank assembly.

·

When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

Hide Display 77209C 18.REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

Disengage the clamp to remove the fuel tank main tube sub-assembly from the fuel tank assembly.

Hide Display 77016H 19.REMOVE FUEL RETURN VENT TUBE SUB-ASSEMBLY

Remove the fuel return vent tube sub-assembly from the fuel tank assembly.

Hide Display 77651A 20.REMOVE NO. 1 FUEL TANK CUSHION

Remove the 2 No. 1 fuel tank cushions from the fuel tank assembly.

Hide Display 77652A 21.REMOVE NO. 2 FUEL TANK CUSHION

Remove the No. 2 fuel tank cushion from the fuel tank assembly.

Hide Display 77653A 22.REMOVE NO. 3 FUEL TANK CUSHION

Remove the No. 3 fuel tank cushion from the fuel tank assembly.

Hide Display 77654A 23.REMOVE NO. 4 FUEL TANK CUSHION

Remove the 2 No. 4 fuel tank cushions from the fuel tank assembly.