RM38N0EC _51 Engine / Hybrid System _111793 M20C-FKS, M20D-FKS FUEL _0504185 FUEL SENDER GAUGE ASSEMBLY A

M20C-FKS, M20D-FKS FUEL FUEL SENDER GAUGE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel sender gauge assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Battery terminal is disconnected/reconnected	Reset back door close position	Power Back Door System	(202111,999999,_59,_111831,_0505274,RM100000001ZMEG,)

CAUTION:: ·

Never perform work on fuel system components near any possible ignition sources.

·

Vaporized fuel could ignite, resulting in a serious accident.

·

Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

·

Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Lane Tracing Assist System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more.	(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Pre-collision System		(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(202406,999999,_51,_111803,_0509671,RM100000002KOGF,)

Items for which learning is completed by operating the vehicle normally
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Power Door Lock Control System · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202111,999999,_58,_111830,_0505351,RM100000001ZMT3,)
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 77020A 1.REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL PUMP>REMOVAL202406,999999,_51,_111793,_0504181,RM100000002MUMC,

Hide Display 83320 2.REMOVE FUEL SENDER GAUGE ASSEMBLY

Disconnect the fuel pump harness connector and fuel sender gauge assembly connector.

Disengage the 2 clamps to disconnect the wire harness from the fuel suction tube with pump and gauge assembly.

NOTICE:: ·

Do not damage the wire harness.

·

When disengaging each wire harness from the clamp, disengage one wire at a time.

Disengage the 2 clamps to disconnect the wire harness from the fuel suction tube with pump and gauge assembly.

NOTICE:: ·

Do not damage the wire harness.

·

When disengaging each wire harness from the clamp, disengage one wire at a time.

Disengage the claw to remove the fuel sender gauge assembly from the fuel sub-tank sub-assembly.

NOTICE:: Be careful not to bend the arm of the fuel sender gauge assembly.

Hide Display 58325E 3.REMOVE REAR FLOOR SERVICE HOLE COVER (for RH Side)

0.573,0.76 0.74,0.76 0.74,0.76 0.948,0.51 true 0.396,0.677 0.573,0.854 0.177,0.177 10 true *a

*a	Protective Tape

Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

Disconnect the fuel tank vent tube assembly connector.

Hide Display 77144 4.REMOVE FUEL PUMP GAUGE RETAINER

Disengage the claw to remove the No. 1 fuel tube clamp.

Remove the fuel pump gauge retainer.

0.823,0.708 1,0.708 1,0.708 1.385,0.927 true 2.375,0.406 2.583,0.156 2.583,0.156 2.771,0.156 true 2.26,1.417 2.469,1.771 2.469,1.771 2.656,1.771 true 0.781,1.354 1.302,1.354 true 0.885,2.979 1.958,2.979 true 2.49,0.781 3.01,0.781 true 2.021,2.875 2.24,3.094 0.219,0.219 10 true *a 2.708,1.698 2.906,1.896 0.198,0.198 10 true *b 0.573,1.25 0.76,1.448 0.188,0.198 10 true *c 0.646,0.625 0.823,0.813 0.177,0.188 10 true *d 2.792,0.073 2.99,0.25 0.198,0.177 10 true *d 3.052,0.698 3.24,0.896 0.188,0.198 10 true *c

*a	Insertion Point
*b	SST (Plate)
*c	SST (Claw)
*d	SST (Bolt)

Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

SST: 09808-01071
09808-14031 (09808-01030, 09808-01090)

HINT:: Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

ii.

While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).

iii.

1.146,0.333 1.302,0.333 1.302,0.333 1.604,0.563 true 1.01,1.417 1.156,1.417 1.156,1.417 1.302,1.563 true 2.073,1.25 2.469,1.594 2.469,1.594 2.656,1.594 true 2.26,1.188 2.615,1.188 true 0.458,2.677 0.656,2.677 true 1.688,1.052 2.073,0.75 2.073,0.75 2.292,0.75 true 0.938,0.26 1.104,0.448 0.167,0.188 10 true *a 2.656,1.115 2.833,1.271 0.177,0.156 10 true *b 2.688,1.521 2.865,1.688 0.177,0.167 10 true *d 0.792,1.323 0.958,1.49 0.167,0.167 10 true *d 2.344,0.677 2.531,0.865 0.188,0.188 10 true *e 0.271,2.583 0.469,2.781 0.198,0.198 10 true *c

*a	SST (Handle)
*b	SST (Plate)
*c	SST (Claw)
*d	SST (Bolt)
*e	Extension Bar

Install SST (handle) and an extension bar to SST (plate).

SST: 09808-14031 (09808-01010)

iv.

Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.

NOTICE:: ·

Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.

·

Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

·

Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

·

Do not spin SST too fast or use an impact wrench as this may result in damage to components.

·

If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.

While pressing down on the fuel tank vent tube assembly, remove the fuel pump gauge retainer.

Hide Display 77010 5.REMOVE FUEL TANK VENT TUBE ASSEMBLY

Disconnect the fuel return vent tube sub-assembly and remove the fuel tank vent tube sub-assembly from the fuel tank assembly.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202111,999999,_51,_111793,_0504174,RM100000001ZHDE,

NOTICE:: ·

Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

·

When disconnecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.

Remove the fuel suction tube set gasket from the fuel tank assembly.

Hide Display 83320B 6.REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY

Disconnect the No. 2 fuel sender gauge assembly connector.

Disengage the 2 clamps to disconnect the wire harness from the fuel tank vent tube assembly.

NOTICE:: ·

Do not damage the wire harness.

·

When disengaging each wire harness from the clamp, disengage one wire at a time.

Disengage the claw to remove the No. 2 fuel sender gauge assembly from the fuel tank vent tube assembly.

NOTICE:: Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.