RM38N0EC _59 Vehicle Exterior _111844 WINDOW / GLASS _0499618 WINDSHIELD GLASS A

WINDOW / GLASS WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, front camera system, lane tracing assist system, pre-collision system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

Hide Display 56115A 1.INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

HINT:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

Hide Display 56116C 2.INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

Using a brush or sponge, coat the installation area of 2 new No. 2 windshield glass stoppers with glass primer.

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

Install the 2 No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

0.333,1.167 1.104,0.99 1.104,0.99 0.958,1.25 false 5.198,1.375 5.969,1 5.969,1 5.823,1.281 false 1.677,1.083 1.823,1.292 false 6.448,1.021 6.625,1.156 false 0.354,0.167 0.74,0.417 0.385,0.25 12 false *A 1.156,0.885 1.469,1.042 0.313,0.156 10 false *a 1.5,0.979 1.813,1.135 0.313,0.156 10 false *b 6.01,0.917 6.323,1.073 0.313,0.156 10 false *a 6.271,0.938 6.583,1.094 0.313,0.156 10 false *b 2.042,1.365 2.354,1.521 0.313,0.156 10 false a 6.896,1.156 7.083,1.365 0.188,0.208 10 false a 0.542,1.896 0.854,2.052 0.313,0.156 10 false b 5.563,2 5.875,2.156 0.313,0.156 10 false b

*A	Back Side	-	-
*a	Ceramic Notch	*b	Windshield Glass Edge Side

Standard Dimension:

Area	Dimension	Area	Dimension
a	13.7 to 14.7 mm (0.539 to 0.579 in.)	b	40 mm (1.57 in.)

HINT:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

Hide Display 56117A 3.INSTALL WINDOW GLASS ADHESIVE DAM

Using a brush or sponge, coat the installation area of new window glass adhesive dam with glass primer.

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

Install the window glass adhesive dam to the windshield glass as shown in the illustration.

5.896,1.104 5.531,0.771 false 0.635,0.271 1.01,0.51 0.375,0.24 12 false *A 6.083,0.99 6.24,1.188 0.156,0.198 10 false a 5.26,0.635 5.49,0.854 0.229,0.219 10 true *a

*A	Back Side	-	-
*a	Ceramic Notch	-	-

Reference Measurement:

Area	Measurement	-	-
a	0.0 mm (0.0 in.)	-	-

Hide Display 56153C 4.INSTALL FRONT WINDOW INNER CENTER MOULDING

HINT:: Perform the following procedure only when replacement of the front window inner center moulding is necessary.

Using a brush or sponge, coat the installation area of a new front window inner center moulding with glass primer.

0.438,0.302 0.813,0.542 0.375,0.24 12 false *A 1.125,2.521 1.281,2.719 0.156,0.198 10 true A 1.063,2.875 1.219,3.073 0.156,0.198 10 false A 5.292,0.552 5.688,0.781 0.396,0.229 10 false A-A 5.917,1.146 6.073,1.344 0.156,0.198 10 false a

*A	Back Side	-	-
	Glass Primer	-	-

Standard Dimension:

Area	Dimension	-	-
a	17.5 to 20.5 mm (0.689 to 0.807 in.)	-	-

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

Install the front window inner center moulding to the windshield glass as shown in the illustration.

1.677,1.917 2.104,1.667 2.104,1.667 1.969,1.906 false 0.313,0.219 0.719,0.458 0.406,0.24 12 false *A 2.135,1.552 2.448,1.708 0.313,0.156 10 false *a 1.01,1.104 1.167,1.302 0.156,0.198 10 true A 0.969,1.417 1.125,1.615 0.156,0.198 10 false A 4.677,0.188 5.042,0.438 0.365,0.25 10 false A-A 0.323,2.375 0.479,2.573 0.156,0.198 10 false a 0.542,2.458 0.698,2.656 0.156,0.198 10 false a 3.24,2.406 3.396,2.604 0.156,0.198 10 false a 3.469,2.281 3.625,2.479 0.156,0.198 10 false a 5.833,1.604 6.021,1.844 0.188,0.24 10 false b

*A	Back Side	-	-
*a	Matchmark	-	-

Reference Measurement / Standard Dimension:

Area	Measurement	Area	Dimension
a	0 to 2.0 mm (0 to 0.0787 in.)	b	0 to 0.6 mm (0 to 0.0236 in.)

NOTICE:: Do not damage the front window inner center moulding.

Hide Display 75533E 5.INSTALL WINDSHIELD OUTSIDE MOULDING

Using a brush or sponge, coat the installation area of a new windshield outside moulding with glass primer.

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

Install the windshield outside moulding to the windshield glass as shown in the illustration.

1.323,1.427 1.323,0.865 false 3.729,1.417 3.729,0.854 false 0.188,0.198 0.531,0.458 0.344,0.26 12 false *A 1.26,1.438 1.542,1.604 0.281,0.167 10 true *a 3.656,1.406 3.938,1.573 0.281,0.167 10 true *a 1.094,0.427 1.292,0.656 0.198,0.229 10 false a 1.438,0.417 1.635,0.646 0.198,0.229 10 false a 3.531,0.438 3.729,0.667 0.198,0.229 10 false a 3.854,0.427 4.052,0.656 0.198,0.229 10 false a 5.083,2.302 5.281,2.531 0.198,0.229 10 false b 2.177,1.896 2.333,2.094 0.156,0.198 10 false A 2.177,2.313 2.333,2.51 0.156,0.198 10 true A 5.094,1.063 5.719,1.313 0.625,0.25 10 false A-A

*A	Back Side	-	-
*a	Alignment Position (Edge Of Curved Surface)	-	-

Reference Measurement / Standard Dimension:

Area	Measurement	Area	Dimension
a	0.0 to 3.0 mm (0.0 to 0.118 in.)	b	6.65 mm (0.262 in.)

Hide Display 6.INSTALL WINDSHIELD GLASS SUB-ASSEMBLY

Position the windshield glass sub-assembly.

0.427,1.667 0.844,1.302 0.844,1.302 1.052,1.396 true 0.583,1.531 0.781,1.625 true 0.313,1.698 0.573,1.906 0.26,0.208 10 true *a

Matchmark

Using suction cups, place the windshield glass sub-assembly in the correct position.

ii.

Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

iii.

Align the matchmarks on the windshield glass sub-assembly and vehicle body.

NOTICE:: Check that the windshield glass stoppers are engaged to the vehicle body correctly.

iv.

Remove the windshield glass sub-assembly.

Using a brush, coat the installation surface on the vehicle body with body primer.

NOTICE:: ·

Do not coat the adhesive with body primer.

·

Do not apply too much body primer.

·

Allow the body primer to dry for 3 minutes or more.

·

Throw away any leftover body primer.

HINT:: If an area other than specified is coated by accident, wipe off the body primer with a clean piece of cloth before it dries.

Using a brush or sponge, coat the adhesive application area with glass primer.

6.083,1.146 6.406,0.844 true 6.094,2.417 6.417,2.115 true 5.76,3.656 6.094,3.458 true 6.333,4.927 6.667,4.729 true 3.396,2.135 3.719,1.833 false 0.344,0.292 0.75,0.542 0.406,0.25 12 false *A 1.698,1.917 1.854,2.115 0.156,0.198 10 true A 1.698,2.323 1.854,2.521 0.156,0.198 10 true A 2.573,1.917 2.729,2.115 0.156,0.198 10 true B 2.583,2.344 2.74,2.542 0.156,0.198 10 true B 0.719,3.167 0.875,3.365 0.156,0.198 10 true C 0.323,3.094 0.479,3.292 0.156,0.198 10 true C 1.625,3.896 1.781,4.094 0.156,0.198 10 true D 1.563,4.292 1.719,4.49 0.156,0.198 10 true D 4.74,0.219 5.135,0.49 0.396,0.271 10 false A-A 4.75,1.635 5.146,1.906 0.396,0.271 10 false B-B 4.771,2.865 5.167,3.135 0.396,0.271 10 false C-C 4.76,4.177 5.156,4.448 0.396,0.271 10 false D-D 6.406,0.729 6.719,0.885 0.313,0.156 10 false *1 3.76,1.74 4.073,1.896 0.313,0.156 10 false *a 6.125,3.385 6.438,3.542 0.313,0.156 10 false *2 6.688,4.625 7,4.781 0.313,0.156 10 false *2 5.719,0.469 5.875,0.667 0.156,0.198 10 false a 5.75,1.75 5.906,1.948 0.156,0.198 10 false b 5.406,3.01 5.563,3.208 0.156,0.198 10 false c 5.896,4.292 6.052,4.49 0.156,0.198 10 false d 6.448,2.01 6.76,2.167 0.313,0.156 10 false *1

*A	Back Side	-	-
*1	Windshield Outside Moulding	*2	Window Glass Adhesive Dam
*a	Adhesive Application Area	-	-
	Glass Primer	-	-

Standard Dimension:

Area	Dimension	Area	Dimension
a	8.0 to 11 mm (0.315 to 0.433 in.)	b	9.9 mm (0.390 in.) or more
c	6.1 mm (0.240 in.)	d	18.7 mm (0.736 in.) or more

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: ·

Apply glass primer to the ceramic notches.

·

If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

Apply adhesive to the windshield glass sub-assembly.

Adhesive:: Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

1.198,0.438 1.385,0.5 false 0.5,0.625 0.656,0.823 0.156,0.198 10 false a 1.344,1.365 1.5,1.563 0.156,0.198 10 false a 1.115,0.885 1.271,1.083 0.156,0.198 10 false b 0.76,1 0.917,1.198 0.156,0.198 10 false b 1.406,0.438 1.646,0.615 0.24,0.177 10 false *a

Nozzle

Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:

Area	Dimension
a	12.0 to 15.0 mm (0.472 to 0.591 in.)
b	8.0 to 11.0 mm (0.315 to 0.433 in.)

ii.

Load the sealer gun with the cartridge.

iii.

Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

3.167,1.792 3.542,1.458 false 6.25,1.24 6.542,1.104 true 6.25,2.521 6.542,2.385 true 5.948,3.74 6.24,3.604 true 6.521,5.021 6.792,4.875 true 3.094,5.271 3.365,5.125 true 0.365,0.292 0.823,0.615 0.458,0.323 12 false *A 6.604,1 6.917,1.156 0.313,0.156 10 false *1 6.292,3.479 6.604,3.635 0.313,0.156 10 false *2 3.563,1.354 3.875,1.51 0.313,0.156 10 false *a 6.656,2.313 6.969,2.469 0.313,0.156 10 false *1 6.833,4.74 7.104,4.969 0.271,0.229 10 false *2 1.677,1.531 1.833,1.729 0.156,0.198 10 true A 1.615,1.906 1.771,2.104 0.156,0.198 10 true A 2.531,1.531 2.688,1.729 0.156,0.198 10 true B 2.521,1.938 2.677,2.135 0.156,0.198 10 true B 0.677,2.792 0.833,2.99 0.156,0.198 10 true C 0.292,2.729 0.448,2.927 0.156,0.198 10 true C 1.573,3.531 1.75,3.74 0.177,0.208 10 true D 1.469,3.917 1.646,4.125 0.177,0.208 10 true D 4.833,0.271 5.219,0.542 0.385,0.271 10 false A-A 4.833,1.708 5.219,1.979 0.385,0.271 10 false B-B 4.781,3.104 5.167,3.375 0.385,0.271 10 false C-C 3.417,4.177 3.802,4.448 0.385,0.271 10 false D-D 6.104,0.635 6.26,0.833 0.156,0.198 10 false a 6.104,1.885 6.26,2.083 0.156,0.198 10 false b 5.552,3.115 5.708,3.313 0.156,0.198 10 false c 4.875,4.448 5.031,4.646 0.156,0.198 10 false d 6.115,4.417 6.271,4.615 0.156,0.198 10 false e 2.896,5.24 3.167,5.469 0.271,0.229 10 false *3

*A	Back Side	-	-
*1	Windshield Outside Moulding	*2	Window Glass Adhesive Dam
*3	Front Window Inner Center Moulding	-	-
*a	Adhesive Application Center	-	-
	Glass Primer	-	-

Standard Dimension:

Area	Dimension	Area	Dimension
a	9.5 mm (0.374 in.)	b	9.5 mm (0.374 in.)
c	3.0 mm (0.118 in.)	d	63.9 mm (2.52 in.)
e	8.0 to 11 mm (0.315 to 0.433 in.)	-	-

HINT:: Apply adhesive to the ceramic notches.

0.573,1.667 0.99,1.302 0.99,1.302 1.198,1.396 true 0.75,1.531 0.948,1.625 true 0.448,1.698 0.708,1.906 0.26,0.208 10 true *a

Matchmark

Install the windshield glass sub-assembly.

Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

NOTICE:: ·

Check that the windshield glass stoppers are engaged to the vehicle body correctly.

·

Check the clearance between the vehicle body and windshield glass sub-assembly.

ii.

Lightly press the outer surface of the windshield glass sub-assembly to ensure that the windshield glass sub-assembly is securely fit to the vehicle body.

HINT:: Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

iii.

Using a scraper, remove any excess or protruding adhesive.

iv.

Hold the windshield glass sub-assembly using protective tape until the applied adhesive becomes hard.

HINT:: Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

When replacing the front window inner center moulding with a new one:

1.771,1.729 1.927,1.927 0.156,0.198 10 true A 1.802,2.188 1.958,2.385 0.156,0.198 10 true A 0.865,2.99 1.24,3.229 0.375,0.24 10 true A-A

Remove the 2 protective retainers from the front window inner center moulding.

NOTICE:: Do not damage the front window inner center moulding.

HINT:: Make sure to remove the protective retainers.

Hide Display 7.INSPECT FOR LEAK

After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

If water leaks into the cabin, allow the water to dry and add adhesive.

Remove the protective tape.

Hide Display 8.INSTALL ROOF HEADLINING ASSEMBLY

Return the front section of the roof headlining assembly to its original position.

Connect the connector.

Hide Display 74610A 9.INSTALL ASSIST GRIP SUB-ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202203,999999,_58,_111843,_0501311,RM1000000022LYM_02_0092,

Hide Display 74348C 10.INSTALL VISOR HOLDER LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202203,999999,_58,_111843,_0501311,RM1000000022LYM_02_0002,

Hide Display 74348B 11.INSTALL VISOR HOLDER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 74320 12.INSTALL VISOR ASSEMBLY LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202203,999999,_58,_111843,_0501311,RM1000000022LYM_02_0004,

Hide Display 74318 13.INSTALL VISOR BRACKET COVER LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202203,999999,_58,_111843,_0501311,RM1000000022LYM_02_0071,

Hide Display 74310 14.INSTALL VISOR ASSEMBLY RH

HINT:: Use the same procedure as for the LH side.

Hide Display 74317 15.INSTALL VISOR BRACKET COVER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 81260A 16.INSTALL MAP LIGHT ASSEMBLY

Click hereVehicle Interior>LIGHTING (INT)>PERSONAL LIGHT>INSTALLATION202111,999999,_58,_111833,_0499873,RM100000001Z0I5,

Hide Display 62212 17.INSTALL FRONT PILLAR GARNISH LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202203,999999,_58,_111843,_0501311,RM1000000022LYM_02_0039,

Hide Display 62312B 18.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR OPENING TRIM WEATHERSTRIP>INSTALLATION202111,999999,_59,_111831,_0501458,RM100000001Z65T_02_0008,

Hide Display 62211 19.INSTALL FRONT PILLAR GARNISH RH

HINT:: Use the same procedure as for the LH side.

Hide Display 62311B 20.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:: Use the same procedure as for the LH side.

Hide Display 89941 21.INSTALL RAIN SENSOR (w/ Rain Sensor)

Click hereVehicle Exterior>WIPER / WASHER>RAIN SENSOR>INSTALLATION202111,999999,_59,_111846,_0500799,RM100000001Z3XV,

Hide Display 87810 22.INSTALL INNER REAR VIEW MIRROR ASSEMBLY

except Digital Inner Mirror: Click hereVehicle Interior>MIRROR (INT)>INNER REAR VIEW MIRROR>INSTALLATION202203,999999,_58,_111836,_0499906,RM10000000221YN,

for Digital Inner Mirror: Click hereVehicle Interior>MIRROR (INT)>DIGITAL INNER MIRROR>INSTALLATION202111,999999,_58,_111836,_0499907,RM100000001Z0NR,

Hide Display 8646C 23.INSTALL FORWARD RECOGNITION CAMERA

Click hereADAS / AD>ADVANCED DRIVER ASSISTANCE SYSTEM>FRONT CAMERA>INSTALLATION202303,999999,_95,_111850,_0502177,RM10000000292O3,

Hide Display 75536D 24.INSTALL WINDSHIELD OUTSIDE LOWER MOULDING LH

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>WINDSHIELD OUTSIDE MOULDING>INSTALLATION202111,999999,_59,_111849,_0500105,RM100000001Z1D2_01_0085,

Hide Display 75535F 25.INSTALL WINDSHIELD OUTSIDE LOWER MOULDING RH

HINT:: Use the same procedure as for the LH side.

Hide Display 55708 26.INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION202111,999999,_59,_111846,_0500789,RM100000001Z3WW_01_0032,

Hide Display 53867H 27.INSTALL FRONT FENDER TO COWL SIDE SEAL LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION202111,999999,_59,_111846,_0500789,RM100000001Z3WW_01_0033,

Hide Display 53866J 28.INSTALL FRONT FENDER TO COWL SIDE SEAL RH

HINT:: Use the same procedure as for the LH side.

Hide Display 29.INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION202111,999999,_59,_111846,_0500789,RM100000001Z3WW_01_0035,

Hide Display 30.INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION202111,999999,_59,_111846,_0500789,RM100000001Z3WW_01_0036,

Hide Display 85292B 31.INSTALL FRONT WIPER ARM HEAD CAP

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION202111,999999,_59,_111846,_0500789,RM100000001Z3WW_01_0037,

Hide Display 8646C 32.ADJUST FORWARD RECOGNITION CAMERA

If the forward recognition camera has been replaced with a new one or the windshield glass has been removed and installed, it is necessary to perform Forward Recognition Camera Learning.

HINT:: Forward Recognition Camera Learning can be performed by using either Target Adjustment (One Time Recognition) or Target Adjustment (Sequential Recognition) or Driving Adjustment.; ·

Target Adjustment (One Time Recognition):

Click hereADAS / AD>ADVANCED DRIVER ASSISTANCE SYSTEM>FRONT CAMERA>TARGET ADJUSTMENT(ONE TIME RECOGNITION)202303,999999,_95,_111850,_0502177,RM10000000292S8,

·

Target Adjustment (Sequential Recognition):

Click hereADAS / AD>ADVANCED DRIVER ASSISTANCE SYSTEM>FRONT CAMERA>TARGET ADJUSTMENT(SEQUENTIAL RECOGNITION)202303,999999,_95,_111850,_0502177,RM10000000292S9,

·

Driving Adjustment:

Click hereADAS / AD>ADVANCED DRIVER ASSISTANCE SYSTEM>FRONT CAMERA>DRIVING ADJUSTMENT202303,999999,_95,_111850,_0502177,RM10000000292SB,