RM36D0EC _59 Vehicle Exterior _083107 WINDOW / GLASS _0400966 WINDSHIELD GLASS A

WINDOW / GLASS WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: ·

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also the dynamic radar cruise control system (for HV Model), dynamic radar cruise control system (for Gasoline Model), front camera system, lane tracing assist system, front radar sensor system, pre-collision system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

·

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE

Hide Display 75547B 1.INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP (for GTMC Made)

HINT:: ·

Perform the following procedure if replacing the No. 3 windshield outside moulding clip.

·

Use the same procedure for both No. 3 windshield outside moulding clips.

Install a No. 4 nose piece to an air riveter and then insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

Press the No. 3 windshield outside moulding clip against the installation hole perpendicularly and using an air riveter, install the 4 new No. 3 windshield outside moulding clips.

Hide Display 75545B 2.INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP (for GTMC Made)

HINT:: ·

Perform the following procedure if replacing the No. 1 windshield outside moulding clip.

·

Use the same procedure for both No. 1 windshield outside moulding clips.

Install the 4 No. 1 windshield outside moulding clips.

HINT:: Use the same procedure for both No. 1 windshield outside moulding clips.

Hide Display 56111 3.CLEAN WINDSHIELD GLASS

When reusing the windshield glass:

Using a gasket scraper, remove any remaining stopper, cover, moulding, adhesive dam, double-sided tape and adhesive residue from the windshield glass.

NOTICE:: Be careful not to damage the windshield glass.

Clean the outer circumference of the windshield glass with a non-residue solvent.

NOTICE:: ·

Do not touch the windshield glass surface after cleaning it.

·

Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

Hide Display 56115A 4.INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

0,0 0,0 false

Install in this Direction

Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

HINT:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

Hide Display 56116C 5.INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

for SFTM Made:

Using a brush or sponge, coat the installation area of 2 No. 2 windshield glass stoppers with glass primer.

1.24,0.417 2.125,0.219 2.125,0.219 1.927,0.427 false 1.583,0.417 2.115,0.229 false 6,0.469 5.021,0.219 5.021,0.219 5.271,0.458 false 5.615,0.438 5.052,0.24 false 0.094,1.396 0.406,1.594 0.313,0.198 10 false *a 2.875,0.604 3.188,0.802 0.313,0.198 10 false b 4.844,0.135 5.156,0.333 0.313,0.198 10 false *b 4.198,0.667 4.51,0.865 0.313,0.198 10 false b 5.604,1.094 5.917,1.292 0.313,0.198 10 false a 1.531,1.063 1.844,1.26 0.313,0.198 10 false a 2.198,0.146 2.51,0.344 0.313,0.198 10 false *b

*a	Backside	*b	Ceramic Notch
	Glass Primer Application Area	-	-

NOTICE:: Do not apply too much primer.

HINT:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

Standard Dimension:

Area	Dimension
a	10.7 to 11.7 mm (0.421 to 0.460 in.)
b	40 mm (1.57 in.)

ii.

Remove the peeling paper from a new No. 2 windshield glass stopper.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

iii.

Install the 2 No. 2 windshield stoppers to the windshield glass as shown in the illustration.

1.583,0.729 2.083,1.135 false 0.427,0.771 0.583,0.563 false 6.76,0.771 6.583,0.563 false 6.24,1.125 5.625,0.729 true 1.563,1.125 1.281,1.448 false 5.604,1.115 5.854,1.458 false 1.125,1.438 1.438,1.594 0.313,0.156 10 true *b 6.271,1.094 6.583,1.25 0.313,0.156 10 false *c 6.75,0.781 7.063,0.938 0.313,0.156 10 false *d 0.094,1.406 0.406,1.563 0.313,0.156 10 false *a 5.875,1.49 6.188,1.646 0.313,0.156 10 false *b 2.115,1.094 2.427,1.25 0.313,0.156 10 false *c 0.271,0.792 0.583,0.948 0.313,0.156 10 false *d 1.104,0.188 1.26,0.385 0.156,0.198 10 false b 5.188,0.188 5.344,0.385 0.156,0.198 10 false b 1.938,0.188 2.094,0.385 0.156,0.198 10 false b 5.979,0.198 6.135,0.396 0.156,0.198 10 false b 2.719,0.583 2.875,0.781 0.156,0.198 10 false a 4.365,0.583 4.521,0.781 0.156,0.198 10 false a

*a	Backside	*b	Stopper Center line
*c	Ceramic Notch	*d	Windshield Glass Edge Side

NOTICE:: ·

Allow the primer to dry for 3 minutes or more.

·

Make sure to install the No. 2 windshield glass stopper in the correct orientation.

HINT:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

Standard Dimension:

Area	Dimension
a	10.7 to 11.7 mm (0.421 to 0.460 in.)
b	40 mm (1.57 in.)

for GTMC Made:

Using a brush or sponge, coat the installation area of 2 No. 2 windshield glass stoppers with glass primer.

1.583,0.594 1.833,0.427 true 1.865,0.583 2.115,0.417 true 1.25,0.583 1,0.417 true 5.906,0.583 6.156,0.417 true 5.302,0.583 5.052,0.417 true 5.625,0.583 5.875,0.417 true 0.49,0.792 0.49,0.458 true 6.667,0.792 6.667,0.458 true 0.125,1.344 0.438,1.542 0.313,0.198 10 false *a 1.083,0.135 1.396,0.333 0.313,0.198 10 false b 4.896,0.302 5.208,0.5 0.313,0.198 10 false *b 2.604,0.76 2.917,0.958 0.313,0.198 10 false a 2.104,0.302 2.417,0.5 0.313,0.198 10 false *b 1.823,0.302 2.135,0.5 0.313,0.198 10 false *b 0.854,0.302 1.167,0.5 0.313,0.198 10 false *b 2,0.135 2.313,0.333 0.313,0.198 10 false b 4.469,0.76 4.781,0.958 0.313,0.198 10 false a 6.146,0.302 6.458,0.5 0.313,0.198 10 false *b 5.865,0.302 6.177,0.5 0.313,0.198 10 false *b 5.115,0.135 5.427,0.333 0.313,0.198 10 false b 6.031,0.135 6.344,0.333 0.313,0.198 10 false b 1.469,1.094 1.781,1.292 0.313,0.198 10 false *c 5.521,1.094 5.833,1.292 0.313,0.198 10 false *c 0.396,0.771 0.708,0.969 0.313,0.198 10 false *d 6.573,0.771 6.885,0.969 0.313,0.198 10 false *d

*a	Backside	*b	Ceramic Notch
*c	Stopper Center line	*d	Windshield Glass Edge Side
	Glass Primer Application Area	-	-

NOTICE:: Do not apply too much primer.

Standard Dimension:

Area	Dimension
a	18.5 mm (0.728 in.)
b	43 mm (1.69 in.)

ii.

Remove the peeling paper from a new No. 2 windshield glass stopper.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

iii.

Install the 2 No. 2 windshield stoppers to the windshield glass as shown in the illustration.

1.583,0.635 1.833,0.417 true 1.854,0.635 2.104,0.417 true 1.26,0.635 1.01,0.417 true 5.302,0.635 5.052,0.417 true 5.625,0.635 5.875,0.417 true 5.896,0.635 6.146,0.417 true 6.635,0.833 6.635,0.5 true 0.521,0.844 0.521,0.51 true 2.115,0.344 2.427,0.5 0.313,0.156 10 false *b 6.542,0.813 6.854,0.969 0.313,0.156 10 false *d 0.094,1.406 0.406,1.563 0.313,0.156 10 false *a 1.479,1.073 1.792,1.229 0.313,0.156 10 false *c 0.427,0.823 0.74,0.979 0.313,0.156 10 false *d 5.156,0.177 5.313,0.375 0.156,0.198 10 false b 2.604,0.542 2.76,0.74 0.156,0.198 10 false a 5.521,1.063 5.833,1.219 0.313,0.156 10 false *c 1.854,0.344 2.167,0.5 0.313,0.156 10 false *b 0.865,0.344 1.177,0.5 0.313,0.156 10 false *b 4.896,0.344 5.208,0.5 0.313,0.156 10 false *b 5.896,0.344 6.208,0.5 0.313,0.156 10 false *b 6.167,0.344 6.479,0.5 0.313,0.156 10 false *b 4.479,0.542 4.635,0.74 0.156,0.198 10 false a 6.021,0.177 6.177,0.375 0.156,0.198 10 false b 1.979,0.177 2.135,0.375 0.156,0.198 10 false b 1.115,0.177 1.271,0.375 0.156,0.198 10 false b

*a	Backside	*b	Ceramic Notch
*c	Stopper Center line	*d	Windshield Glass Edge Side

NOTICE:: ·

Allow the primer to dry for 3 minutes or more.

·

Make sure to install the No. 2 windshield glass stopper in the correct orientation.

HINT:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

Standard Dimension:

Area	Dimension
a	16.6 mm (0.654 in.)
b	40 mm (1.57 in.)

Hide Display 75533E 6.INSTALL WINDSHIELD OUTSIDE MOULDING (for SFTM Made)

Using a brush or sponge, coat the glass primer to the windshield outside moulding installation surface of the windshield glass.

NOTICE:: Do not apply too much primer.

Remove the peeling paper from a new windshield outside moulding.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Install the windshield outside moulding to the windshield glass as shown in the illustration.

1.208,3.042 1.281,3.229 false 5.927,3.063 5.865,3.219 false 0.177,0.146 0.49,0.302 0.313,0.156 10 false *a 1.271,3.25 1.583,3.406 0.313,0.156 10 false *b 5.75,3.219 6.063,3.375 0.313,0.156 10 false *b 0.698,2.885 0.854,3.083 0.156,0.198 10 false a 6.396,2.885 6.552,3.083 0.156,0.198 10 false a

*a	Backside	*b	Ceramic Notch
	Windshield Outside Moulding	-	-

NOTICE:: Allow the primer to dry for 3 minutes or more.

Standard Dimension:

Area	Dimension
a	5.0 mm (0.197 in.) to -5.0 mm (-0.197 in.)

Hide Display 75533G 7.INSTALL WINDSHIELD OUTSIDE MOULDING (for GTMC Made)

Using a brush or sponge, coat the glass primer to the windshield outside moulding installation surface of the windshield glass.

NOTICE:: Do not apply too much primer.

Remove the peeling paper from a new windshield outside moulding.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Install the windshield outside moulding to the windshield glass as shown in the illustration.

4.438,1.292 4.438,0.958 true 6.177,1.271 6.177,0.938 true 0.896,1.281 0.896,0.948 true 0.125,0.073 0.438,0.271 0.313,0.198 10 false *a 6.01,2.167 6.469,2.365 0.458,0.198 10 false A-A 3.438,0.698 3.885,1.073 0.448,0.375 10 false A 3.438,1.042 3.552,1.198 0.115,0.156 10 true A 6.313,2.948 6.625,3.146 0.313,0.198 10 false a 6.25,0.135 6.563,0.333 0.313,0.198 10 false b 0.802,0.135 1.115,0.333 0.313,0.198 10 false b 4.354,1.292 4.531,1.469 0.177,0.177 10 true *1 6.094,1.26 6.521,1.75 0.427,0.49 10 false *1 0.813,1.271 1.24,1.76 0.427,0.49 10 false *1

*1	Windshield Outside Moulding	-	-
*a	Backside	-	-

NOTICE:: Allow the primer to dry for 3 minutes or more.

Standard Dimension:

Area	Dimension
a	6.5 mm (0.256 in.)
b	0 to 2.0 mm (0 to 0.0787 in.)

Hide Display 56117A 8.INSTALL WINDOW GLASS ADHESIVE DAM

for SFTM Made:

Using a brush or sponge, coat the glass primer to the window glass adhesive dam installation surface of the windshield glass.

NOTICE:: Do not apply too much primer.

ii.

Remove the peeling paper from a new window glass adhesive dam.

NOTICE:: Allow the primer to dry for 3 minutes or more.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

iii.

Install the window glass adhesive dam to the windshield glass as shown in the illustration.

1.24,3.073 1.073,3.198 false 5.917,3.073 6.104,3.177 false 0.073,0.094 0.385,0.292 0.313,0.198 10 false *a 0.906,3.146 1.219,3.344 0.313,0.198 10 false *b 6.177,3.135 6.49,3.333 0.313,0.198 10 false *b

*a	Backside	*b	Ceramic Notch
	Window Glass Adhesive Dam	-	-

for GTMC Made:

Using a brush or sponge, coat the glass primer to the window glass adhesive dam installation surface of the windshield glass.

NOTICE:: Do not apply too much primer.

ii.

Remove the peeling paper from a new window glass adhesive dam.

NOTICE:: Allow the primer to dry for 3 minutes or more.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

iii.

Install the window glass adhesive dam to the windshield glass as shown in the illustration.

0.854,1.177 1.188,1.01 true 5.948,1.01 6.281,1.177 true 2.354,3.188 2.688,3.021 true 5.375,3.031 5.375,3.365 true 5.844,1.219 6.177,1.385 true 0.958,1.375 1.292,1.208 true 0.115,0.094 0.427,0.292 0.313,0.198 10 false *a 1.188,0.906 1.5,1.104 0.313,0.198 10 false *b 5.792,0.906 6.104,1.104 0.313,0.198 10 false *b 0.354,1.031 0.667,1.229 0.313,0.198 10 false a 6.708,1.031 7.021,1.229 0.313,0.198 10 false a 2.698,2.906 2.875,3.073 0.177,0.167 10 true *b 5.292,3.354 5.792,3.667 0.5,0.313 10 false *1 5.698,1.125 6.198,1.438 0.5,0.313 10 false *1 1.302,1.104 1.802,1.417 0.5,0.313 10 false *1

*1	Window Glass Adhesive Dam	-	-
*a	Backside	*b	Ceramic Notch

Standard Dimension:

Area	Dimension
a	0 to 5.0 mm (0 to 0.197 in.)

Hide Display 56153C 9.INSTALL FRONT WINDOW INNER CENTER MOULDING

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

HINT:: Perform the following procedures if replacing the front window inner center moulding.

Using a heat light, heat the windshield glass and a new front window inner center moulding.

Standard:

Item	Temperature
Windshield Glass	20 to 30°C (68 to 86°F)
Front Window Inner Center Moulding	20 to 30°C (68 to 86°F)

for SFTM Made:

0.813,2.594 0.646,2.552 false 2.604,2.594 2.823,2.552 false 1.708,4.26 2.177,4.448 false 0.073,0.104 0.385,0.26 0.313,0.156 10 false *a 0.479,2.448 0.792,2.604 0.313,0.156 10 false *b 2.854,2.479 3.167,2.635 0.313,0.156 10 false *b 2.073,3.938 2.229,4.135 0.156,0.198 10 false a 2.24,4.406 2.552,4.563 0.313,0.156 10 false *c

*a	Backside
*b	Ceramic Notch
*c	R End
	Glass Primer

Using a brush or sponge, coat the glass primer to the front window inner center moulding installation surface of the windshield glass.

Standard Dimension:

Area	Dimension
a	17.5 mm (0.689 in.) to 20.5 mm (0.807 in.)

NOTICE:: Do not apply too much primer.

ii.

Remove the peeling paper from a new front window inner center moulding.

NOTICE:: Allow the primer to dry for 3 minutes or more.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

iii.

Install the front window inner center moulding to the windshield glass as shown in the illustration.

0.667,2.781 0.49,2.792 false 5.083,2.792 5.229,2.771 false 6.094,2.094 5.719,2.323 false 0.125,0.073 0.438,0.229 0.313,0.156 10 false *a 0.344,2.708 0.656,2.865 0.313,0.156 10 false *b 5.573,2.26 5.885,2.417 0.313,0.156 10 false *c 5.25,2.677 5.563,2.833 0.313,0.156 10 false *b 2.594,2.125 2.75,2.323 0.156,0.198 10 true A 2.615,2.813 2.771,3.01 0.156,0.198 10 true A 5.542,0.792 6,0.99 0.458,0.198 10 false A-A 5.604,1.615 5.76,1.813 0.156,0.198 10 false a

*a	Backside	*b	Ceramic Notch
*c	Liner for the Protection	-	-
	Front Window Inner Center Moulding	-	-

NOTICE:: ·

Do not remove the protective liner off the front window inner center moulding until the windshield glass is installed to the body.

·

Allow the primer to dry for 3 minutes or more.

Standard Dimension:

Area	Dimension
a	0.6 mm (0.0236 in.)

for GTMC Made:

0.49,3.156 0.656,3.073 true 3.01,3.156 2.844,3.073 true 0.115,0.115 0.427,0.271 0.313,0.156 10 false *a 1.271,3.365 1.729,3.563 0.458,0.198 10 false A-A 2.115,4.021 2.573,4.219 0.458,0.198 10 false a 0.854,2.406 1.313,2.604 0.458,0.198 10 false b 2.583,2.396 3.042,2.594 0.458,0.198 10 false b 1.594,1.802 1.708,1.969 0.115,0.167 10 true A 1.594,2.24 1.823,2.656 0.229,0.417 10 false A 3.031,3.083 3.344,3.417 0.313,0.333 10 false *b 0.344,3.073 0.656,3.406 0.313,0.333 10 false *b

*a	Backside
*b	Ceramic Notch
	Glass Primer

Using a brush or sponge, coat the glass primer to the front window inner center moulding installation surface of the windshield glass.

Standard Dimension:

Area	Dimension
a	16.0 mm (0.630 in.)
b	2.0 mm (0.0787 in.)

NOTICE:: Do not apply too much primer.

ii.

Remove the peeling paper from a new front window inner center moulding.

NOTICE:: Allow the primer to dry for 3 minutes or more.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

iii.

Install the front window inner center moulding to the windshield glass as shown in the illustration.

1,3.156 1.167,2.99 true 5.385,3.063 5.552,3.229 true 4.51,2.458 4.51,2.125 true 3.167,5.323 3.323,5.521 0.156,0.198 10 false a 3.333,5.323 3.49,5.521 0.156,0.198 10 false a 1.115,3.531 1.271,3.729 0.156,0.198 10 false b 5.365,3.604 5.521,3.802 0.156,0.198 10 false b 5.427,0.156 5.927,0.406 0.5,0.25 10 false A-A 3.24,1.896 3.354,2.063 0.115,0.167 10 true A 5.365,1.563 5.49,1.729 0.125,0.167 10 false c 0.104,0.094 0.26,0.292 0.156,0.198 10 false *a 1.146,2.865 1.323,3.073 0.177,0.208 10 false *b 5.24,2.938 5.417,3.146 0.177,0.208 10 false *b 4.427,2.448 4.604,2.656 0.177,0.208 10 false *1 3.24,2.448 3.667,2.979 0.427,0.531 10 false A

*1	Front Window Inner Center Moulding	-	-
*a	Backside	*b	Ceramic Notch

NOTICE:: ·

Do not remove the protective liner off the front window inner center moulding until the windshield glass is installed to the body.

·

Allow the primer to dry for 3 minutes or more.

Standard Dimension:

Area	Dimension
a	Same Dimensions
b	0 to 2.0 mm (0 to 0.0787 in.)
c	Below 0.6 mm (0.0236 in.)

Hide Display 56111 10.INSTALL WINDSHIELD GLASS

Clean and shape the contact surface of the vehicle body.

0.667,0.458 1.208,0.813 false 0.5,0.375 0.813,0.531 0.313,0.156 10 false *a 1.573,0.927 1.729,1.125 0.156,0.198 10 false a

*a	Vehicle Body
	Adhesive

Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Standard Dimension:

Area	Dimension
a	1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.)

NOTICE:: Be careful not to damage the vehicle body.

HINT:: Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.

ii.

Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

HINT:: Even if all of the adhesive has been removed, clean the vehicle body.

Position the windshield glass.

Using suction cups, place the windshield glass in the correct position.

ii.

Check that the entire contact surface of the glass rim is perfectly even.

NOTICE:: w/ Windshield Deicer:; Make sure that the wire harness of the windshield deicer is not caught between the body and windshield glass.

iii.

1.813,0.438 2.24,0.25 2.24,0.25 1.813,0.781 true 2.313,0.125 2.625,0.323 0.313,0.198 10 false *a

*a	Matchmarks

When using a new windshield glass:

Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

NOTICE:: Check that the No. 2 windshield glass stopper is attached to the No. 1 windshield glass stopper correctly.

HINT:: When reusing a windshield glass, check the position of the matchmarks and make adjustments.

iv.

Using suction cups, remove the windshield glass.

Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.

NOTICE:: ·

Do not apply too much primer.

·

Do not apply primer to the adhesive.

·

When applying the primer, take care of the seams of the panel and spot welds.

vi.

for SFTM Made:

Using a brush or sponge, coat the glass primer as shown in the illustration.

0.094,0.052 0.406,0.208 0.313,0.156 10 false *a 1.781,0.583 1.917,0.781 0.135,0.198 10 false A 1.792,1.302 1.927,1.5 0.135,0.198 10 true A 1,1.302 1.156,1.5 0.156,0.198 10 true B 1,0.594 1.156,0.792 0.156,0.198 10 true B 0.646,1.813 0.802,2.01 0.156,0.198 10 true C 0.063,1.813 0.219,2.01 0.156,0.198 10 true C 2.76,3.031 2.917,3.229 0.156,0.198 10 true D 2.615,2.281 2.771,2.479 0.156,0.198 10 true D 5.625,0.656 6.083,0.854 0.458,0.198 10 false A-A 4.021,0.677 4.479,0.875 0.458,0.198 10 false B-B 4.01,1.875 4.469,2.073 0.458,0.198 10 false C-C 5.646,1.865 6.104,2.063 0.458,0.198 10 false D-D 4.635,1.917 4.792,2.115 0.156,0.198 10 false a 6.406,2.073 6.563,2.271 0.156,0.198 10 false b 6.302,0.948 6.458,1.146 0.156,0.198 10 false a

*a	Backside	-	-
	Glass Primer	-	-

Standard Dimension:

Area	Dimension
a	9.1 mm (0.358 in.)
b	19 mm (0.748 in.)

NOTICE:: Do not apply too much primer.

vii.

for GTMC Made:

Using a brush or sponge, coat the glass primer as shown in the illustration.

0.677,4.677 0.927,4.677 true 4.333,4.219 4.583,4.469 true 0.698,4.979 0.948,4.979 true 4.229,2.24 4.229,2.49 true 4.667,2.24 4.667,2.49 true 3.604,0.948 3.604,1.198 true 4.042,0.865 4.042,1.115 true 1.104,0.99 1.104,1.24 true 1.583,0.906 1.583,1.156 true 1.198,3.5 0.865,3.667 true 6.073,4.229 6.323,4.479 true 6.354,5.313 6.604,5.563 true 6.104,5.313 6.354,5.563 true 4.781,5.313 5.031,5.563 true 1.74,1.917 1.854,2.073 0.115,0.156 10 true A 2.677,1.896 2.781,2.052 0.104,0.156 10 true B 3.552,2.552 3.708,2.75 0.156,0.198 10 false C 3.188,2.635 3.302,2.792 0.115,0.156 10 true C 2.729,3.917 2.885,4.115 0.156,0.198 10 false D 2.646,3.552 2.75,3.708 0.104,0.156 10 true D 3.844,3.417 4.271,3.698 0.427,0.281 10 false A-A 0.094,0.073 0.448,0.417 0.354,0.344 10 false *a 0.969,4.885 1.323,5.229 0.354,0.344 10 false *c 4.385,3.615 4.813,3.896 0.427,0.281 10 false a 0.948,4.594 1.302,4.938 0.354,0.344 10 false *b 4.604,4.427 4.958,4.771 0.354,0.344 10 false *b 1.75,1.552 1.948,1.823 0.198,0.271 10 false A 2.677,1.531 3.042,1.896 0.365,0.365 10 false B 6.417,4.719 6.844,5 0.427,0.281 10 false a 6.625,5.542 7.042,5.75 0.417,0.208 10 false *b 4.583,2.469 4.938,2.813 0.354,0.344 10 false *c 4.156,2.479 4.51,2.823 0.354,0.344 10 false *b 3.521,1.167 3.875,1.51 0.354,0.344 10 false *c 3.958,1.104 4.313,1.448 0.354,0.344 10 false *b 1.021,1.219 1.375,1.563 0.354,0.344 10 false *c 1.5,1.146 1.854,1.49 0.354,0.344 10 false *b 1.198,3.396 1.354,3.573 0.156,0.177 10 true *c 6.333,4.438 6.688,4.781 0.354,0.344 10 false *b 6.375,5.542 6.792,5.75 0.417,0.208 10 false *b 5.052,5.542 5.469,5.75 0.417,0.208 10 false *b 5.531,3.417 5.958,3.698 0.427,0.281 10 false B-B 3.844,4.573 4.271,4.854 0.427,0.281 10 false C-C 5.531,4.573 5.958,4.854 0.427,0.281 10 false D-D

*a	Backside	*b	Adhesive Positioning Center
*c	Ceramic Notch	-	-
	Glass Primer	-	-

Standard Dimension:

Area	Dimension
a	7.0 to 10.0 mm (0.276 to 0.394 in.)

NOTICE:: Do not apply too much primer.

viii.

1.354,0.583 1.177,0.479 false 2.917,0.375 2.521,0.542 true 0.583,0.667 0.74,0.854 0.156,0.188 10 false a 1.271,1.448 1.417,1.635 0.146,0.188 10 false a 1.125,0.865 1.25,1.063 0.125,0.198 10 false b 0.771,1.031 0.917,1.177 0.146,0.146 10 false b 1.406,0.531 1.604,0.698 0.198,0.167 10 false *b 2.979,0.302 3.177,0.469 0.198,0.167 10 false *a

*a	Sealer Gun
*b	Nozzle
	Adhesive

Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:

Area	Dimension
a	12 mm (0.472 in.) to 15 mm (0.591 in.)
b	8.0 mm (0.315 in.) to 11 mm (0.433 in.)

ix.

Load the sealer gun with the cartridge.

for SFTM Made:

Apply adhesive to the glass as shown in the illustration.

Adhesive:: Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

2.448,2.698 2.208,3.146 false 3.25,2.563 3.427,3.115 false 5.875,1.688 6.281,1.51 true 4.083,1.677 4.49,1.5 true 4.365,2.698 4.76,3.146 true 6.167,2.552 5.792,2.833 5.792,2.833 6.344,2.698 true 0.063,0.094 0.375,0.292 0.313,0.198 10 false *a 1.823,0.583 1.979,0.781 0.156,0.198 10 false A 1.802,1.302 1.958,1.5 0.156,0.198 10 true A 0.969,0.563 1.125,0.76 0.156,0.198 10 false B 0.99,1.281 1.146,1.479 0.156,0.198 10 true B 0.583,1.896 0.74,2.094 0.156,0.198 10 true C 0.042,1.771 0.198,1.969 0.156,0.198 10 true C 2.49,2.292 2.646,2.49 0.156,0.198 10 true D 2.615,2.969 2.771,3.167 0.156,0.198 10 true D 5.563,0.792 6.021,0.99 0.458,0.198 10 false A-A 3.917,0.76 4.375,0.958 0.458,0.198 10 false B-B 3.896,2 4.354,2.198 0.458,0.198 10 false C-C 5.615,1.938 6.073,2.135 0.458,0.198 10 false D-D 6.458,0.948 6.615,1.146 0.156,0.198 10 false a 6.802,2.469 6.958,2.667 0.156,0.198 10 false b 6.604,1.906 6.76,2.104 0.156,0.198 10 false c 4.667,0.927 4.823,1.125 0.156,0.198 10 false a 4.396,2.052 4.552,2.25 0.156,0.198 10 false a 3.385,3.156 3.698,3.354 0.313,0.198 10 false *c 2.083,3.188 2.396,3.385 0.313,0.198 10 false *b 4.792,3.188 5.104,3.385 0.313,0.198 10 false *b 5.615,2.781 5.927,2.979 0.313,0.198 10 false *b 5.708,1.604 6.021,1.802 0.313,0.198 10 false *b 3.917,1.625 4.229,1.823 0.313,0.198 10 false *b

*a	Backside	*b	Adhesive Positioning Center
*c	Ceramic Notch	-	-
	Adhesive	-	-

NOTICE:: Allow the primer to dry for 3 minutes or more.

Standard Dimension:

Area	Dimension
a	2.0 mm (0.0787 in.)
b	4.0 mm (0.158 in.)
c	8.0 mm (0.315 in.)

xi.

for GTMC Made:

Apply adhesive to the glass as shown in the illustration.

Adhesive:: Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

0.698,4.979 0.948,4.979 true 4.333,4.208 4.167,4.458 true 0.677,4.688 0.927,4.688 true 1.094,0.99 1.094,1.24 true 1.594,0.917 1.594,1.167 true 3.583,0.927 3.583,1.177 true 4.042,0.865 4.042,1.115 true 4.667,2.25 4.667,2.5 true 4.229,2.25 4.229,2.5 true 1.104,3.5 0.854,3.667 true 6.063,4.208 5.896,4.458 true 4.76,5.323 4.594,5.573 true 6.094,5.323 5.927,5.573 true 6.365,5.323 6.198,5.573 true 1.74,1.917 1.854,2.083 0.115,0.167 10 true A 2.688,1.885 2.792,2.042 0.104,0.156 10 true B 3.552,2.563 3.708,2.76 0.156,0.198 10 false C 3.188,2.635 3.292,2.792 0.104,0.156 10 true C 2.646,3.542 2.75,3.698 0.104,0.156 10 true D 2.729,3.917 2.885,4.115 0.156,0.198 10 false D 0.094,0.073 0.25,0.271 0.156,0.198 10 false *a 0.958,4.604 1.271,4.802 0.313,0.198 10 false *b 0.969,4.896 1.281,5.094 0.313,0.198 10 false *c 4.031,4.417 4.344,4.615 0.313,0.198 10 false *b 3.833,3.417 4.271,3.719 0.438,0.302 10 false A-A 2.688,1.521 2.979,1.802 0.292,0.281 10 false B 1.75,1.542 1.948,1.76 0.198,0.219 10 false A 4.146,2.5 4.458,2.698 0.313,0.198 10 false *b 3.969,1.104 4.281,1.302 0.313,0.198 10 false *b 1.51,1.156 1.823,1.354 0.313,0.198 10 false *b 1.01,1.208 1.323,1.406 0.313,0.198 10 false *c 4.583,2.469 4.896,2.667 0.313,0.198 10 false *c 3.51,1.156 3.823,1.354 0.313,0.198 10 false *c 1.115,3.375 1.281,3.552 0.167,0.177 10 true *c 4.469,5.531 4.781,5.729 0.313,0.198 10 false *b 5.792,5.531 6.104,5.729 0.313,0.198 10 false *b 6.063,5.531 6.375,5.729 0.313,0.198 10 false *b 5.76,4.417 6.073,4.615 0.313,0.198 10 false *b 5.552,3.417 5.99,3.719 0.438,0.302 10 false B-B 3.833,4.625 4.271,4.927 0.438,0.302 10 false C-C 5.552,4.625 5.99,4.927 0.438,0.302 10 false D-D

*a	Backside	*b	Adhesive Positioning Center
*c	Ceramic Notch	-	-
	Adhesive	-	-

NOTICE:: Allow the primer to dry for 3 minutes or more.

1.813,0.438 2.24,0.25 2.24,0.25 1.813,0.781 true 2.313,0.125 2.625,0.323 0.313,0.198 10 false *a

*a	Matchmarks

Install the windshield glass to the vehicle body.

Using suction cups, position the windshield glass so that the matchmarks are aligned.

NOTICE:: ·

Check that the No. 1 windshield stopper and the No. 2 windshield stopper are attached to the vehicle body correctly.

·

Check that the vehicle body and glass have a small gap between them.

ii.

Press it in gently along the rim.

HINT:: Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

iii.

Using a gasket scraper, remove any excess or protruding adhesive.

NOTICE:: Apply adhesive up to the edge of the windshield glass.

iv.

Hold the windshield glass using protective tape until the applied adhesive becomes hard.

NOTICE:: Do not drive the vehicle for the time described in the table below.

Minimum Time:

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour and 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

2.292,1.896 2.448,2.094 0.156,0.198 10 true A 2.396,2.771 2.552,2.969 0.156,0.198 10 true A 1.083,2.906 1.542,3.104 0.458,0.198 10 false A-A

Liner for the Protection

When replacing the front window inner center moulding:

Remove the 2 protective liners of the front window inner center moulding.

NOTICE:: Do not damage or deform the front window inner center moulding.

Hide Display 11.INSTALL ROOF HEADLINING ASSEMBLY

for Normal Roof:

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_083106,_0400609,RM1000000029RSX_01_0028,

for Moon Roof:

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_083106,_0400609,RM1000000029RSX_01_0017,

for Panoramic Moon Roof:

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_083106,_0400609,RM1000000029RSX_01_0054,

Hide Display 86401 12.INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY

Click hereEngine / Hybrid System>CRUISE CONTROL>CAMERA HEATER>INSTALLATION201910,999999,_51,_083055,_0401006,RM100000001JBO8_01_0002,

Hide Display 8646C 13.INSTALL FORWARD RECOGNITION CAMERA

Click hereEngine / Hybrid System>CRUISE CONTROL>FRONT CAMERA>INSTALLATION202405,999999,_51,_083055,_0401005,RM100000002LWFH_01_0001,

Hide Display 86464A 14.INSTALL FORWARD RECOGNITION LATCH

Click hereEngine / Hybrid System>CRUISE CONTROL>FRONT CAMERA>INSTALLATION202405,999999,_51,_083055,_0401005,RM100000002LWFH_01_0002,

Hide Display 86980 15.INSTALL TOLL COLLECTION ECU ASSEMBLY (w/ ETC)

Click hereAudio / Visual / Telematics>CELLULAR COMMUNICATION>TOLL COLLECTION ECU (Production date from 2021/08)>INSTALLATION202304,999999,_56,_105208,_0482465,RM1000000029SY6_01_0006,

Hide Display 86981 16.INSTALL TOLL COLLECTION COVER (w/ ETC)

Click hereAudio / Visual / Telematics>CELLULAR COMMUNICATION>TOLL COLLECTION ECU (Production date from 2021/08)>INSTALLATION202304,999999,_56,_105208,_0482465,RM1000000029SY6_01_0005,

Hide Display 87810 17.INSTALL INNER REAR VIEW MIRROR ASSEMBLY

Click hereVehicle Interior>MIRROR (INT)>INNER REAR VIEW MIRROR>INSTALLATION202405,999999,_58,_083098,_0400604,RM100000002MKDQ,

Hide Display 87810 18.INSTALL INNER REAR VIEW MIRROR ASSEMBLY (for Digital Inner Mirror)

Click hereVehicle Interior>MIRROR (INT)>DIGITAL INNER MIRROR>INSTALLATION202104,999999,_58,_083098,_0400605,RM100000001W6EX,

Hide Display 19.INSTALL MAP LIGHT ASSEMBLY

Click hereVehicle Interior>LIGHTING (INT)>PERSONAL LIGHT>INSTALLATION201910,999999,_58,_083095,_0400587,RM100000001J8ME,

Hide Display 74610A 20.INSTALL ASSIST GRIP SUB-ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_083106,_0400609,RM1000000029RSX_01_0052,

Hide Display 74348 21.INSTALL VISOR HOLDER

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_083106,_0400609,RM1000000029RSX_01_0053,

Hide Display 74320 22.INSTALL VISOR ASSEMBLY LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_083106,_0400609,RM1000000029RSX_01_0055,

Hide Display 74310 23.INSTALL VISOR ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 62212 24.INSTALL FRONT PILLAR GARNISH LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_083106,_0400609,RM1000000029RSX_01_0004,

Hide Display 62211 25.INSTALL FRONT PILLAR GARNISH RH

HINT:: Use the same procedure described for the LH side.

Hide Display 62312B 26.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR OPENING TRIM WEATHERSTRIP>INSTALLATION201910,999999,_59,_083093,_0403688,RM100000001JUGB,

Hide Display 62311B 27.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:: Use the same procedure described for the LH side.

Hide Display 75536B 28.INSTALL LOWER WINDSHIELD OUTSIDE MOULDING LH (for GTMC Made)

0,0 0,0 false

Protective Tape

Attach the claw to install the lower windshield outside moulding LH.

Hide Display 75535F 29.INSTALL LOWER WINDSHIELD OUTSIDE MOULDING RH (for GTMC Made)

HINT:: Use the same procedure described for the LH side.

Hide Display 55708 30.INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201910,999999,_59,_083109,_0402375,RM100000001JI3U_01_0007,

Hide Display 53867H 31.INSTALL FRONT FENDER TO COWL SIDE SEAL LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201910,999999,_59,_083109,_0402375,RM100000001JI3U_01_0009,

Hide Display 53866J 32.INSTALL FRONT FENDER TO COWL SIDE SEAL RH

HINT:: Use the same procedure described for the LH side.

Hide Display 33.INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201910,999999,_59,_083109,_0402375,RM100000001JI3U_01_0011,

Hide Display 34.INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201910,999999,_59,_083109,_0402375,RM100000001JI3U_01_0012,

Hide Display 85292B 35.INSTALL FRONT WIPER ARM HEAD CAP

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201910,999999,_59,_083109,_0402375,RM100000001JI3U_01_0001,

Hide Display 36. CHECK FOR LEAK AND REPAIR

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

Remove the protective tape and matchmark.

Hide Display 8646C 37.ADJUST FORWARD RECOGNITION CAMERA

Target Adjustment (One Time Recognition):

Click hereEngine / Hybrid System>CRUISE CONTROL>FRONT CAMERA>TARGET ADJUSTMENT(ONE TIME RECOGNITION)202405,202409,_51,_083055,_0401005,RM100000002ME7B,202409,999999,_51,_083055,_0401005,RM100000002NTD0,

Target Adjustment (Sequential Recognition):

Click hereEngine / Hybrid System>CRUISE CONTROL>FRONT CAMERA>TARGET ADJUSTMENT(SEQUENTIAL RECOGNITION)202405,202409,_51,_083055,_0401005,RM100000002ME7D,202409,999999,_51,_083055,_0401005,RM100000002NTD3,

Driving Adjustment:

Click hereEngine / Hybrid System>CRUISE CONTROL>FRONT CAMERA>DRIVING ADJUSTMENT202405,202409,_51,_083055,_0401005,RM100000002ME7F,202409,999999,_51,_083055,_0401005,RM100000002NTD4,