RM3660EC _59 Vehicle Exterior _080745 WINDOW / GLASS _0392471 BACK WINDOW GLASS A

WINDOW / GLASS BACK WINDOW GLASS REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during back window glass sub-assembly removal/installation are shown below.

CAUTION:: Be sure to read Precaution thoroughly before servicing.; except NR Series Engine:; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (except NR Series Engine)>PRECAUTION202304,999999,_58,_080741,_0584471,RM1000000029GQF,; for NR Series Engine:; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for NR Series Engine)>PRECAUTION202307,999999,_58,_080741,_0610731,RM100000002CGZV,

NOTICE:: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202304,202502,_V1,_143216,_0598315,RM100000002B3MI,

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

for HV Model:

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

for Gasoline Model:

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(201906,999999,_51,_080774,_0393362,RM100000001HXHC,)
Pre-collision System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Lane Tracing Assist System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

PROCEDURE

Hide Display 1.REMOVE ROOF HEADLINING ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_080744,_0394267,RM100000002D1GZ,

Hide Display 81006 2.REMOVE CENTER STOP LIGHT SET

Click hereVehicle Exterior>LIGHTING (EXT)>HIGH MOUNTED STOP LIGHT ASSEMBLY>REMOVAL202304,999999,_59,_080784,_0393168,RM100000002B2CI,

Hide Display 64322A 3.REMOVE PACKAGE TRAY TRIM BRACKET LH

Click hereVehicle Interior>SEAT BELT>REAR SEAT OUTER BELT ASSEMBLY>REMOVAL202307,202406,_58,_080748,_0391781,RM100000002D1KH_01_0238,

Hide Display 64321F 4.REMOVE PACKAGE TRAY TRIM BRACKET RH

HINT:: Use the same procedure as for the LH side.

Hide Display 73373F 5.REMOVE REAR SEAT SHOULDER BELT HOLE COVER

Click hereVehicle Interior>SEAT BELT>REAR SEAT OUTER BELT ASSEMBLY>REMOVAL202307,202406,_58,_080748,_0391781,RM100000002D1KH_01_0253,

Hide Display 64330 6.REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY

Click hereVehicle Interior>SEAT BELT>REAR SEAT OUTER BELT ASSEMBLY>REMOVAL202307,202406,_58,_080748,_0391781,RM100000002D1KH_01_0239,

Hide Display 7.REMOVE BACK WINDOW GLASS SUB-ASSEMBLY

Disconnect each connector.

0,0 0,0 false

Protective Tape

Apply protective tape to the area around the installation position of the back window glass sub-assembly on the vehicle body to prevent it from being scratched.

1.479,1.563 1.479,0.979 1.479,0.979 1.646,0.979 true 1.479,1.281 1.646,1.281 false 1.406,1.573 1.625,1.771 0.219,0.198 10 true *a

Matchmark

Place matchmarks on the back window glass sub-assembly and vehicle body at the locations indicated in the illustration.

HINT:: Matchmarks are not necessary if the back window glass sub-assembly is not going to be reused.

When using a windshield knife:

Apply soapy water to the area around the adhesive.

ii.

0.427,3.833 1.094,3.438 true 2.594,3.021 2.906,2.833 2.906,2.833 2.74,3.115 true 0.26,3.76 0.573,3.917 0.313,0.156 10 false *a 2.927,2.75 3.24,2.906 0.313,0.156 10 false *b

*a	Windshield Knife
*b	Aligned with Back Window Glass Sub-assembly
	Pull

Insert a windshield knife into the adhesive between the back window glass sub-assembly and vehicle body.

iii.

While keeping the windshield knife perpendicular to the outer surface of the back window glass sub-assembly, cut the adhesive by pulling the windshield knife around the back window glass sub-assembly.

NOTICE:: ·

When separating the back window glass sub-assembly, take care not to damage the paint or interior and exterior ornaments.

·

When cutting the adhesive, take care not to damage the connectors on the back window glass sub-assembly.

·

Do not pry the back window glass sub-assembly with the windshield knife.

HINT:: Insert the windshield knife in an area where the gap between back window glass sub-assembly and vehicle body is large.

When using piano wire:

2.281,0.563 1.74,0.938 1.74,0.938 1.208,0.563 true 1.75,1.823 1.75,1.573 false 1.656,0.948 1.969,1.104 0.313,0.156 10 false *1 1.688,1.823 1.896,2 0.208,0.177 10 true *a

*1	Back Window Glass Stopper
*a	Piano Wire

Pass a piano wire between the vehicle body and back window glass sub-assembly from the interior.

ii.

Tie both wire ends to wooden blocks or similar objects that can serve as handles.

iii.

Cut off the adhesive by pulling the piano wire around the back window glass sub-assembly.

NOTICE:: ·

When separating the back window glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

·

When cutting off the adhesive, take care not to damage the connectors on the back window glass sub-assembly.

Disengage the back window glass stoppers.

2.208,0.917 2.625,0.917 false 5.75,0.531 6,0.281 true 5.604,0.865 5.604,1.073 5.604,1.073 6.188,1.073 false 5.896,0.729 5.896,1.073 false 5.76,0.708 5.76,1.073 false 0.74,0.125 1.021,0.375 0.281,0.25 12 false *A 4.333,0.125 4.635,0.344 0.302,0.219 12 false *B 2.646,0.833 2.958,0.99 0.313,0.156 10 false *1 6.01,0.198 6.323,0.354 0.313,0.156 10 false *2 6.229,0.979 6.542,1.135 0.313,0.156 10 false *1

*A	for 1-piece Type	*B	for 2-piece Type
*1	No. 1 Back Window Glass Stopper	*2	No. 2 Back Window Glass Stopper

NOTICE:: ·

The No. 1 back window glass stoppers and No. 2 back window glass stoppers are installed to the back window glass sub-assembly as shown in the illustration. Be careful not to damage the back window glass sub-assembly when cutting the adhesive.

·

To prevent the back window glass sub-assembly from falling when performing this operation, be sure to hold the back window glass sub-assembly using suction cups.

HINT:: Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.

Using suction cups, remove the back window glass sub-assembly.

NOTICE:: ·

Be careful not to drop the back window glass sub-assembly.

·

Leave as much adhesive on the vehicle body as possible when removing the back window glass sub-assembly.

Hide Display 64813D 8.REMOVE BACK WINDOW GLASS ADHESIVE DAM

When reusing the back window glass:

0.073,0.083 0.448,0.323 0.375,0.24 12 false *A

Back Side

Using a scraper, remove the 2 back window glass adhesive dams.

NOTICE:: ·

Be careful not to damage the back window glass.

·

Be sure to replace the back window glass adhesive dams with new ones.

Hide Display 9.REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 1-piece Type)

When reusing the back window glass:

0.073,0.073 0.469,0.448 0.396,0.375 12 false *A

Back Side

Using a scraper, remove the 2 No. 1 back window glass stoppers.

NOTICE:: ·

Be careful not to damage the back window glass.

·

Be sure to replace the 1-piece type No. 1 back window glass stoppers with new 2-piece type No. 1 and No. 2 back window glass stoppers.

Hide Display 56116D 10.REMOVE NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)

When reusing the back window glass:

0.073,0.073 0.458,0.375 0.385,0.302 12 false *A

Back Side

Using a scraper, remove the 2 No. 2 back window glass stoppers.

NOTICE:: ·

Be careful not to damage the back window glass.

·

Be sure to replace the No. 2 back window glass stoppers with new ones.

Hide Display 56115B 11.REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)

Remove the 2 No. 1 back window glass stoppers.

NOTICE:: Be sure to replace the No. 1 back window glass stoppers with new ones.

Hide Display 12.CLEAN BACK WINDOW GLASS

When reusing the back window glass:

Using a scraper, remove any remaining adhesive dam and adhesive residue from the back window glass.

NOTICE:: Be careful not to damage the back window glass.

ii.

Clean the outer circumference of the back window glass with a non-residue solvent.

NOTICE:: ·

Do not touch the back window glass surface after cleaning it.

·

Even if using a new back window glass, clean it with a non-residue solvent.

Hide Display 13. CLEAN VEHICLE BODY

Clean and shape the contact surface of the vehicle body.

0.563,0.771 1.021,0.458 false 1.042,0.375 1.354,0.531 0.313,0.156 10 false *a 3.292,0.906 3.427,1.104 0.135,0.198 10 false a

*a	Vehicle Body
	Adhesive

Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Standard Dimension:

Area	Dimension
a	1.0 mm (0.0394 in.) or more

NOTICE:: Be careful not to damage the vehicle body.

HINT:: Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.

ii.

Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

HINT:: Even if all of the adhesive has been removed, clean the vehicle body.