RM3660EC _55 Steering _080765 STEERING GEAR / LINKAGE _0392687 STEERING GEAR A

STEERING GEAR / LINKAGE STEERING GEAR INSTALLATION

PROCEDURE

Hide Display 45047 1.INSTALL TIE ROD END SUB-ASSEMBLY LH

1.292,1.021 1.292,1.521 1.292,1.521 1.823,1.521 false 1.438,1.021 1.438,1.521 false 1.865,1.458 2.208,1.719 0.344,0.26 10 false *a

Matchmark

Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.

HINT:: After adjusting the toe-in, tighten the lock nut.

Hide Display 45046 2.INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 3.INSTALL STEERING LINK ASSEMBLY

Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 new nuts.

Torque:: 133 N*m (1356 kgf*cm, 98 ft.*lbf)

NOTICE:: ·

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

·

Make sure to tighten the bolts starting from the left side of the vehicle.

Hide Display 45025D 4.INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Align the protrusion of the steering link assembly with the hole of the No. 1 steering column hole cover sub-assembly, and install the No. 1 steering column hole cover sub-assembly to the steering link assembly.

HINT:: Check that the No. 1 steering column hole cover sub-assembly is securely installed.

Hide Display 51201 5.INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>INSTALLATION202307,999999,_53,_080764,_0392686,RM100000002CQYX_01_0205,

Hide Display 48069 6.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>INSTALLATION202304,999999,_52,_080786,_0392698,RM100000002BA5J_01_0053,

Hide Display 48068 7.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 45047 8.CONNECT TIE ROD END SUB-ASSEMBLY LH

Connect the tie rod end sub-assembly LH to the steering knuckle LH with the nut.

Torque:: 49 N*m (500 kgf*cm, 36 ft.*lbf)

NOTICE:: ·

Do not damage the ball joint dust cover.

·

Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

Install a new cotter pin.

Hide Display 45046 9.CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48810 10.CONNECT FRONT STABILIZER LINK ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>INSTALLATION202307,999999,_53,_080764,_0392686,RM100000002CQYX_01_0195,

Hide Display 48820B 11.CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 51108A 12.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>INSTALLATION202307,999999,_53,_080764,_0392686,RM100000002CQYX_01_0242,

Hide Display 51107A 13.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 51444A 14.INSTALL REAR ENGINE UNDER COVER LH

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096197,_0454892,RM100000002BBF1_01_0387,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0387,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101145,_0470307,RM100000002BFCZ_01_0387,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0387,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101154,_0476817,RM100000002BFD9_01_0387,

for M20F-FXS, M20G-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_146897,_0611496,RM100000002CJ21_01_0387,

for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080726,_0391619,RM100000002B5Z9_01_0389,

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0448,

Hide Display 51443C 15.INSTALL REAR ENGINE UNDER COVER RH

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096197,_0454892,RM100000002BBF1_01_0388,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0388,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101145,_0470307,RM100000002BFCZ_01_0388,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0388,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101154,_0476817,RM100000002BFD9_01_0388,

for M20F-FXS, M20G-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_146897,_0611496,RM100000002CJ21_01_0388,

for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080726,_0391619,RM100000002B5Z9_01_0434,

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0451,

Hide Display 51410 16.INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096197,_0454892,RM100000002BBF1_01_0389,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0389,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101145,_0470307,RM100000002BFCZ_01_0389,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0389,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101154,_0476817,RM100000002BFD9_01_0389,

for M20F-FXS, M20G-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_146897,_0611496,RM100000002CJ21_01_0389,

for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080726,_0391619,RM100000002B5Z9_01_0392,

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0452,

Hide Display 45025D 17.CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

0.188,0.146 0.344,0.344 0.156,0.198 10 false A 2.135,2.51 2.292,2.708 0.156,0.198 10 false B

Engage the clip (B) to the vehicle body.

Engage the clip (A) to install the No. 1 steering column hole cover sub-assembly to the vehicle body.

NOTICE:: ·

Be careful not to damage the lip of the No. 1 steering column hole cover sub-assembly.

·

Check that the No. 1 steering column hole cover sub-assembly is securely installed.

·

Check that the No. 1 steering column hole cover sub-assembly and vehicle body are in close contact with one another.

Hide Display 45260 18.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION202304,999999,_55,_080762,_0391589,RM100000002BCU7_01_0137,

Hide Display 45259A 19.INSTALL COLUMN HOLE COVER SILENCER SHEET

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION202304,999999,_55,_080762,_0391589,RM100000002BCU7_01_0173,

Hide Display 20.INSTALL FRONT WHEELS

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION202307,999999,_V1,_080956,_0392691,RM100000002CWKE_01_0001,

Hide Display 21.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click hereSuspension>ALIGNMENT / HANDLING DIAGNOSIS>FRONT WHEEL ALIGNMENT>ADJUSTMENT202307,999999,_53,_080763,_0392675,RM100000002CWH8,

Hide Display 22.PERFORM INITIALIZATION

for HV Model:
Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
Panoramic View Monitor System	(202307,999999,_56,_080754,_0612151,RM100000002CL9H,)

for Gasoline Model:
Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)

Hide Display 23. PERFORM END POSITION INITIAL SETTING

for HV Model: Click hereSteering>POWER ASSIST SYSTEMS>POWER STEERING SYSTEM (for HV Model)>CALIBRATION202307,999999,_55,_080761,_0392075,RM100000002CNVO,

for Gasoline Model, except NR Series: Click hereSteering>POWER ASSIST SYSTEMS>POWER STEERING SYSTEM (for Gasoline Model)>CALIBRATION202304,999999,_55,_080761,_0392052,RM100000002B8PZ,