RM3660EC _51 Engine / Hybrid System _080777 NR Series ENGINE CONTROL _0393969 SFI SYSTEM C

NR Series ENGINE CONTROL  SFI SYSTEM  P035113  Ignition Coil "A" Circuit Open  P035213  Ignition Coil "B" Circuit Open  P035313  Ignition Coil "C" Circuit Open  P035413  Ignition Coil "D" Circuit Open  


DESCRIPTION

HINT:
·

These DTCs indicate malfunctions relating to the primary circuit.

·

If DTC P035113 is output, check the No. 1 ignition coil assembly circuit.

·

If DTC P035213 is output, check the No. 2 ignition coil assembly circuit.

·

If DTC P035313 is output, check the No. 3 ignition coil assembly circuit.

·

If DTC P035413 is output, check the No. 4 ignition coil assembly circuit.



A Direct Ignition System (DIS) is used on this vehicle.

The DIS is a 1-cylinder ignition system in which each cylinder is ignited by one ignition coil assembly and one spark plug is connected to the end of each secondary wiring. A powerful voltage, generated in the secondary wiring, is applied directly to each spark plug. The spark of the spark plugs passes from the center electrode to the ground electrodes.

The ECM determines the ignition timing and transmits the ignition (IGT) signals to each cylinder. Using the IGT signal, the ECM turns the power transistor inside the igniter on and off. The power transistor, in turn, switches the current supplied to the primary coil on and off. When the current to the primary coil is cut off, a powerful voltage is generated in the secondary coil. This voltage is applied to the spark plugs, causing them to spark inside the cylinders. As the ECM cuts the current to the primary coil, the igniter sends back an ignition confirmation (IGF) signal to the ECM for each cylinder ignition.

A299859E03
5.417,1.052 5.667,0.583 5.667,0.583 5.833,0.583 false 4.5,1.292 4.25,0.75 4.25,0.75 4.083,0.75 false 0.458,1.25 2.24,1.458 1.781,0.208 10 false Crankshaft Position Sensor 0.5,3.021 2.167,3.188 1.667,0.167 10 false Camshaft Position Sensor 0.354,4.333 2.271,5 1.917,0.667 10 false Other Sensors (Engine Coolant Temperature Sensor, Mass Air Flow Meter Sub-assembly, Throttle Position Sensor, etc.) 3.031,1.354 3.365,1.521 0.333,0.167 10 false IGT1 3.031,1.667 3.365,1.833 0.333,0.167 10 false IGF1 3.031,2.667 3.365,2.833 0.333,0.167 10 false IGT2 3.031,4 3.365,4.167 0.333,0.167 10 false IGT3 3.031,5.323 3.365,5.49 0.333,0.167 10 false IGT4 2.885,5.833 3.219,6 0.333,0.167 10 false ECM 4.052,5.896 5.833,6.063 1.781,0.167 10 false No. 4 Ignition Coil Assembly 4.052,4.573 5.833,4.74 1.781,0.167 10 false No. 3 Ignition Coil Assembly 4.052,3.26 5.833,3.427 1.781,0.167 10 false No. 2 Ignition Coil Assembly 5.771,1.781 6.833,1.948 1.063,0.167 10 false No. 1 Spark Plug 5.771,3 6.833,3.167 1.063,0.167 10 false No. 2 Spark Plug 5.771,4.313 6.833,4.479 1.063,0.167 10 false No. 3 Spark Plug 5.771,5.625 6.833,5.792 1.063,0.167 10 false No. 4 Spark Plug 5.917,0.5 7.042,0.833 1.125,0.333 10 false No. 1 Ignition Coil Assembly 4.667,0.396 6.021,0.563 1.354,0.167 10 false from Battery 3.667,0.667 4.083,0.833 0.417,0.167 10 false Igniter

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P035113 Ignition Coil "A" Circuit Open No IGF signal to the ECM while the engine is running (1 trip detection logic).
*
·

Ignition system

·

Open or short in IGF1 or IGT1 circuit between ignition coil assembly and ECM

·

No. 1 ignition coil assembly

·

ECM


Comes on DTC stored SAE Code:
P0351
P035213 Ignition Coil "B" Circuit Open No IGF signal to the ECM while the engine is running (1 trip detection logic).
*
·

Ignition system

·

Open or short in IGF1 or IGT2 circuit between ignition coil assembly and ECM

·

No. 2 ignition coil assembly

·

ECM


Comes on DTC stored SAE Code:
P0352
P035313 Ignition Coil "C" Circuit Open No IGF signal to the ECM while the engine is running (1 trip detection logic).
*
·

Ignition system

·

Open or short in IGF1 or IGT3 circuit between ignition coil assembly and ECM

·

No. 3 ignition coil assembly

·

ECM


Comes on DTC stored SAE Code:
P0353
P035413 Ignition Coil "D" Circuit Open No IGF signal to the ECM while the engine is running (1 trip detection logic).
*
·

Ignition system

·

Open or short in IGF1 or IGT4 circuit between ignition coil assembly and ECM

·

No. 4 ignition coil assembly

·

ECM


Comes on DTC stored SAE Code:
P0354

*: When the engine is being stopped or started automatically by stop and start system control, the ECM does not monitor the camshaft position sensor signal.

A299080E13
0.125,1.281 0.458,1.677 0.333,0.396 10 false CH1 (IGT) 0.146,1.802 0.615,2.271 0.469,0.469 10 false CH2 (IGF1) 3.021,2.167 3.385,2.354 0.365,0.188 10 false GND 3.021,1.542 3.427,1.771 0.406,0.229 10 false GND 0.146,0.51 1.375,0.708 1.229,0.198 10 false 2 V/DIV. 1.438,2.604 2.667,2.802 1.229,0.198 10 false 20 ms./DIV.

Reference: Inspection using an oscilloscope.


HINT:
·

The correct waveform is as shown.


·

While idling the engine, check the waveform between terminals IGT (1 to 4) and E1, and IGF1 and E1 of the ECM connector.



ECM Terminal Name CH1: Between IGT (1 to 4) and E1
CH2: Between IGF1 and E1
Tester Range 2 V/DIV., 20 ms./DIV.
Condition Idling with warm engine

MONITOR DESCRIPTION

A212405E24
1.782,1.645 2.181,1.818 0.399,0.173 10 ECM 2.956,1.3 3.225,1.485 0.269,0.185 10 IGT 2.949,1.726 3.226,1.886 0.278,0.160 10 IGF 4.153,1.509 4.594,1.655 0.441,0.145 10 Igniter 5.4,1.348 6.167,1.521 0.767,0.173 10 Ignition Coil 4.465,2.35 6.163,2.540 1.698,0.191 10 Ignition Coil Assembly 0.213,3.113 1.146,3.443 0.934,0.330 10 Ignition Signal (IGT) 1.642,3.541 2.131,3.731 0.489,0.191 10 Normal 1.383,3.947 2.150,4.138 0.767,0.191 10 Malfunction 0.262,3.907 1.146,4.768 0.884,0.862 10 Ignition Confirmation Signal (IGF) 3.449,4.507 4.628,4.684 1.179,0.177 10 Circuit Malfunction 5.95,4.97 6.314,5.167 0.364,0.198 10 Time

If the ECM does not receive any IGF signals despite transmitting the IGT signal, it interprets this as a fault in the igniter and stores a DTC.

MONITOR STRATEGY

Required Sensors/Components (Main) Igniter
Required Sensors/Components (Related) Crankshaft position sensor
Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·

When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR



1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Start the engine [A].

7.

Turn the GTS on.

8.

Idle the engine for 10 seconds or more [B].

9.

Enter the following menus: Powertrain / Engine / Trouble Codes [C].

10.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



11.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

12.

Input the DTC: P035113, P035213, P035313 or P035413.

13.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

[A] to [C]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




WIRING DIAGRAM

A426251
5.625,0.635 5.938,0.833 0.313,0.198 10 false 42 3.521,1.438 3.833,1.635 0.313,0.198 10 false C2 3.531,1.583 6.031,2.385 2.5,0.802 10 false No. 1 Ignition Coil Assembly 5.615,2.26 5.927,2.458 0.313,0.198 10 false 41 3.552,3.063 3.865,3.26 0.313,0.198 10 false C4 3.563,3.208 6.063,4.01 2.5,0.802 10 false No. 2 Ignition Coil Assembly 5.625,3.844 5.938,4.042 0.313,0.198 10 false 40 3.563,4.656 3.875,4.854 0.313,0.198 10 false C6 3.563,4.802 6.063,5.604 2.5,0.802 10 false No. 3 Ignition Coil Assembly 5.625,5.365 5.938,5.563 0.313,0.198 10 false 39 5.552,5.76 6.01,5.958 0.458,0.198 10 false 101 3.604,6.188 3.917,6.385 0.313,0.198 10 false C8 3.615,6.354 6.115,6.844 2.5,0.49 10 false No. 4 Ignition Coil Assembly 5.969,6.229 6.427,6.427 0.458,0.198 10 false C78 6.333,6.24 6.792,6.438 0.458,0.198 10 false ECM 0.906,1.958 1.219,2.156 0.313,0.198 10 false 1A 0.906,2.094 4.427,2.292 3.521,0.198 10 false No. 1 Integration Relay 0.385,2.677 2.531,2.875 2.146,0.198 10 false IG2-MAIN 0.594,3.188 2.438,4.208 1.844,1.021 10 false Smart Key ECU Assembly 0.406,4.688 1.781,4.885 1.375,0.198 10 false BATT-MAIN 0.573,5.51 1.646,5.708 1.073,0.198 10 false Battery 0.813,0.635 1.125,0.833 0.313,0.198 10 false 10 0.865,1.146 1.021,1.344 0.156,0.198 10 false 8 2.24,0.635 2.396,0.833 0.156,0.198 10 false 9 2.24,1.146 2.396,1.344 0.156,0.198 10 false 7 2.625,0.896 3.083,1.094 0.458,0.198 10 false INJ 3.719,0.646 3.875,0.844 0.156,0.198 10 false 1 1.323,1.563 2.698,1.76 1.375,0.198 10 false IG2 NO. 1 3.719,0.948 3.875,1.146 0.156,0.198 10 false 4 3.917,0.74 4.229,0.938 0.313,0.198 10 false +B 3.917,1.052 4.375,1.25 0.458,0.198 10 false GND 4.563,0.74 5.177,0.938 0.615,0.198 10 false IGT1 4.625,1.042 5.083,1.24 0.458,0.198 10 false IGF 4.958,0.635 5.115,0.833 0.156,0.198 10 false 3 4.969,0.948 5.125,1.146 0.156,0.198 10 false 2 3.719,2.26 3.875,2.458 0.156,0.198 10 false 1 3.719,2.563 3.875,2.76 0.156,0.198 10 false 4 4.958,3.844 5.115,4.042 0.156,0.198 10 false 3 4.969,2.563 5.125,2.76 0.156,0.198 10 false 2 3.917,2.354 4.229,2.552 0.313,0.198 10 false +B 3.927,2.677 4.385,2.875 0.458,0.198 10 false GND 4.552,2.354 5.167,2.552 0.615,0.198 10 false IGT2 4.625,2.656 5.083,2.854 0.458,0.198 10 false IGF 3.719,3.844 3.875,4.042 0.156,0.198 10 false 1 3.719,4.146 3.875,4.344 0.156,0.198 10 false 4 4.969,2.26 5.125,2.458 0.156,0.198 10 false 3 4.958,4.146 5.115,4.344 0.156,0.198 10 false 2 3.927,3.938 4.24,4.135 0.313,0.198 10 false +B 3.927,4.26 4.385,4.458 0.458,0.198 10 false GND 4.552,3.948 5.167,4.146 0.615,0.198 10 false IGT3 4.615,4.25 5.073,4.448 0.458,0.198 10 false IGF 3.719,5.365 3.875,5.563 0.156,0.198 10 false 1 3.719,5.76 3.875,5.958 0.156,0.198 10 false 4 4.948,5.365 5.104,5.563 0.156,0.198 10 false 3 4.958,5.771 5.115,5.969 0.156,0.198 10 false 2 3.917,5.458 4.229,5.656 0.313,0.198 10 false +B 3.927,5.875 4.385,6.073 0.458,0.198 10 false GND 4.563,5.469 5.177,5.667 0.615,0.198 10 false IGT4 4.625,5.865 5.083,6.063 0.458,0.198 10 false IGF 5.885,5.625 6.5,5.823 0.615,0.198 10 false IGT4 5.896,5.979 6.51,6.177 0.615,0.198 10 false IGF1 5.906,4.094 6.521,4.292 0.615,0.198 10 false IGT3 5.906,2.51 6.521,2.708 0.615,0.198 10 false IGT2 5.906,0.896 6.521,1.094 0.615,0.198 10 false IGT1

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


HINT:

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.


PROCEDURE

1.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

2.CHECK WHETHER DTC OUTPUT RECURS (DTC P035113, P035213, P035313 OR P035413)
2.CHECK WHETHER DTC OUTPUT RECURS (DTC P035113, P035213, P035313 OR P035413)
a.

Shuffle the arrangement of the ignition coil assemblies (among No. 1 to No. 4 cylinders).

NOTICE:

Do not change the location of the connectors.



b.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


c.

Enter the following menus: Powertrain / Engine / Trouble Codes.


d.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
Same DTC output A
Different ignition coil DTC output B



HINT:

Perform "Inspection After Repair" after replacing the ignition coil assembly.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



A

3.CHECK TERMINAL VOLTAGE (POWER SOURCE OF IGNITION COIL ASSEMBLY)

B

3.CHECK TERMINAL VOLTAGE (POWER SOURCE OF IGNITION COIL ASSEMBLY)
A376494C34
0.219,0.573 0.521,0.75 0.302,0.177 0.219,0.865 0.521,1.042 0.302,0.177 0.219,1.156 0.521,1.333 0.302,0.177 0.219,1.448 0.521,1.625 0.302,0.177 0.854,1.823 1.156,1.135 true 0.115,0.094 0.427,0.292 0.313,0.198 10 false *a 0.76,1.854 1.083,2.094 0.323,0.24 10 false +B 0.271,0.583 0.729,0.781 0.458,0.198 10 false C2 0.281,0.875 0.74,1.073 0.458,0.198 10 false C4 0.281,1.167 0.74,1.365 0.458,0.198 10 false C6 0.281,1.448 0.74,1.646 0.458,0.198 10 false C8
*a Front view of wire harness connector
(to Ignition Coil Assembly)


a.

Disconnect the ignition coil assembly connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
C2-1 (+B) - Body ground Ignition switch ON 11 to 14 V
C4-1 (+B) - Body ground Ignition switch ON 11 to 14 V
C6-1 (+B) - Body ground Ignition switch ON 11 to 14 V
C8-1 (+B) - Body ground Ignition switch ON 11 to 14 V



Result:
Proceed to
OK
NG



OK

4.CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - BODY GROUND)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 1 INTEGRATION RELAY - IGNITION COIL ASSEMBLY)

4.CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - BODY GROUND)
a.

Disconnect the ignition coil assembly connector.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C2-4 (GND) - Body ground Always Below 1 Ω
C4-4 (GND) - Body ground Always Below 1 Ω
C6-4 (GND) - Body ground Always Below 1 Ω
C8-4 (GND) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

5.CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - ECM)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - ECM)
a.

Disconnect the ignition coil assembly connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C2-2 (IGF) - C78-101 (IGF1) Always Below 1 Ω
C4-2 (IGF) - C78-101 (IGF1) Always Below 1 Ω
C6-2 (IGF) - C78-101 (IGF1) Always Below 1 Ω
C8-2 (IGF) - C78-101 (IGF1) Always Below 1 Ω
C2-3 (IGT1) - C78-42 (IGT1) Always Below 1 Ω
C4-3 (IGT2) - C78-41 (IGT2) Always Below 1 Ω
C6-3 (IGT3) - C78-40 (IGT3) Always Below 1 Ω
C8-3 (IGT4) - C78-39 (IGT4) Always Below 1 Ω
C2-2 (IGF) or C78-101 (IGF1) - Body ground and other terminals Always 10 kΩ or higher
C4-2 (IGF) or C78-101 (IGF1) - Body ground and other terminals Always 10 kΩ or higher
C6-2 (IGF) or C78-101 (IGF1) - Body ground and other terminals Always 10 kΩ or higher
C8-2 (IGF) or C78-101 (IGF1) - Body ground and other terminals Always 10 kΩ or higher
C2-3 (IGT1) or C78-42 (IGT1) - Body ground and other terminals Always 10 kΩ or higher
C4-3 (IGT2) or C78-41 (IGT2) - Body ground and other terminals Always 10 kΩ or higher
C6-3 (IGT3) or C78-40 (IGT3) - Body ground and other terminals Always 10 kΩ or higher
C8-3 (IGT4) or C78-39 (IGT4) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR