RM3660EC _55 Steering _080762 STEERING COLUMN _0391589 STEERING COLUMN ASSEMBLY A

STEERING COLUMN  STEERING COLUMN ASSEMBLY  INSTALLATION  


PROCEDURE

Hide 1.ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide 2.INSTALL STEERING COLUMN ASSEMBLY

NOTICE:

Make sure that the wire harness is not interfering with the steering column assembly.


a.

Install the steering column assembly with the bolt and 2 nuts.

Torque:
36 N*m (367 kgf*cm, 27 ft.*lbf)

NOTICE:
·

After the column is installed, check the tilt operation.

·

If a large amount of force is required to operate the tilt mechanism or abnormal noise occurs, loosen the nuts and move the bracket forward or backward until the tilt operation works smoothly.

Tighten the nuts and check the tilt operation again.




b.

Connect each connector and engage each wire harness clamp to the steering column assembly.


Hide 45260 4.INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

a.
C400410C01
2.448,0.906 1.729,0.906 true 1.708,0.958 1.948,0.958 1.948,0.958 1.948,0.906 true 2.458,0.823 2.667,1.01 0.208,0.188 10 true *a
*a Matchmark
V113147

Install in this direction


Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.


b.

Install the No. 2 steering intermediate shaft assembly to the steering column assembly.


c.

Install the bolt.

Torque:
64 N*m (653 kgf*cm, 47 ft.*lbf)


Hide 45260 5.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

a.
C400408C01
1.802,1.448 2.271,1.448 2.271,1.448 2.271,1.906 true 1.833,1.51 2.271,1.51 true 2.177,1.875 2.417,2.083 0.24,0.208 10 true *a
*a Matchmark
V113147

Connect in this direction


Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering gear assembly.


b.

Connect the No. 2 steering intermediate shaft assembly to the steering gear assembly.


c.

Install the bolt.

Torque:
64 N*m (653 kgf*cm, 47 ft.*lbf)


Hide 45259A 6.INSTALL COLUMN HOLE COVER SILENCER SHEET

a.
C346865

Engage the 2 claws to install the column hole cover silencer sheet.


b.
C346841C01
2.208,0.823 2.365,1.021 0.156,0.198 10 false .
V113147

Close in this direction


Engage the claw to close the column hole cover silencer sheet.


Hide 87211 7.INSTALL NO. 1 AIR DUCT

a.
C402595

Engage the 3 claws to install a new No. 1 air duct.


b.

Install the 2 bolts.


Hide 55434F 12.INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

Hide 55606 14.INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/o Knee Airbag)

Hide 18.INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

NOTICE:
·

Do not remove/install the spiral cable with sensor sub-assembly with the auxiliary battery connected and the ignition switch (for Gasoline Model) or power switch (for HV Model) on (IG).

·

Do not rotate the spiral cable with sensor sub-assembly without the steering wheel assembly installed, with the auxiliary battery connected and the ignition switch (for Gasoline Model) or power switch (for HV Model) on (IG).

·

Ensure that the steering wheel is installed and aligned straight when inspecting the steering sensor.



a.
C400405C01
1.146,0.542 1.427,0.542 false 0.99,0.448 1.302,0.604 0.313,0.156 10 false *a
*a Clamp


Using pliers, expand the clamp.


b.

While holding the clamp expanded, install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly and engage the claw.


c.

Return the clamp to its original position.


d.

Connect each connector to the turn signal switch assembly with spiral cable sub-assembly.


Hide 89782 19.INSTALL TRANSPONDER KEY COIL (w/o Smart Entry and Start System)

a.
C400403

Engage the 2 claws to install the transponder key coil.


b.

Connect the connector.


Hide 45286B 20.INSTALL UPPER STEERING COLUMN COVER

a.
C400402

Engage the 2 claws and 4 clips to connect the upper steering column cover.


b.
C400401

Engage the claw to install the upper steering column cover.


Hide 45287 21.INSTALL LOWER STEERING COLUMN COVER

a.
C400399

Engage the 2 claws to install the lower steering column cover.


b.
C400397

Install the 3 screws.


Hide 22.ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide 25.CHECK STEERING WHEEL CENTER POINT

Hide 27. UPDATE ECU SECURITY KEY (except NR Series Engine)

Click hereGeneral>SETUP>WHEN REPLACING OR REMOVING/INSTALLING PARTS>UPDATE ECU SECURITY KEY

HINT:

After replacing the power steering ECU assembly, make sure to perform update ECU security key.


Hide 28. ECU CONFIGURATION (except NR Series Engine)

Click hereGeneral>SETUP>WHEN REPLACING OR REMOVING/INSTALLING PARTS>ECU CONFIGURATION

HINT:

After replacing the power steering ECU assembly, make sure to perform ECU configuration.


Hide 30. PERFORM POWER STEERING ECU INITIAL SETTING (TORQUE SENSOR ZERO POINT CALIBRATION AND ASSIST MAP WRITING) (for NR Series)