RM3660EC _55 Steering _080762 STEERING COLUMN _0391589 STEERING COLUMN ASSEMBLY A

STEERING COLUMN  STEERING COLUMN ASSEMBLY  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during electric power steering column sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

*1: If matchmarks were not placed when removing parts related to steering operation, perform end position initial setting.

Power steering ECU assembly Update ECU security key Vehicle Control History (RoB) are stored (Click here)
ECU configuration
·

Vehicle Control History (RoB) are stored

·

EPS warning light illuminates


(Click here)
Perform power steering ECU initial setting (assist map writing)
·

Vehicle Control History (RoB) are stored

·

EPS warning light illuminates


(Click here)
End position initial setting -
Electric power steering column sub-assembly Perform power steering ECU initial setting (assist map writing)
·

Vehicle Control History (RoB) are stored

·

EPS warning light illuminates


(Click here)
End position initial setting -
No. 2 steering intermediate shaft assembly*1 End position initial setting - (Click here)

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

*1: If matchmarks were not placed when removing parts related to steering operation, perform end position initial setting.

Power steering ECU assembly
except NR Series

Update ECU security key


Vehicle Control History (RoB) are stored (Click here)
except NR Series

ECU configuration


·

Vehicle Control History (RoB) are stored

·

EPS warning light illuminates


(Click here)
except NR Series

Perform power steering ECU initial setting (assist map writing)


·

Vehicle Control History (RoB) are stored

·

EPS warning light illuminates


(Click here)
except NR Series

End position initial setting


- (Click here)
for NR Series

Perform power steering ECU initial setting (torque sensor zero point calibration and assist map writing)


·

Vehicle Control History (RoB) are stored

·

Steering effort different between turning steering wheel left and right

·

EPS warning light illuminates


(Click here)
Electric power steering column sub-assembly
for NR Series

Perform power steering ECU initial setting (torque sensor zero point calibration and assist map writing)


·

Vehicle Control History (RoB) are stored

·

Steering effort different between turning steering wheel left and right

·

EPS warning light illuminates


(Click here)
except NR Series

Perform power steering ECU initial setting (assist map writing)


·

Vehicle Control History (RoB) are stored

·

EPS warning light illuminates


(Click here)
except NR Series

End position initial setting


- (Click here)
except NR Series

No. 2 steering intermediate shaft assembly*1


End position initial setting - (Click here)

CAUTION / NOTICE / HINT

NOTICE:

After turning the ignition switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven (for HV Model)
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedures Link
Front Camera System Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more. (Click here)

Learning completes when vehicle is driven (for Gasoline Model)
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedures Link
Stop and Start System Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted (Click here)
Pre-collision System Perform steering sensor zero point calibration (Click here)
Lane Tracing Assist System
Front Camera System Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more. (Click here)


PROCEDURE

Hide 2. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide 45287 5.REMOVE LOWER STEERING COLUMN COVER

NOTICE:

Removing the lower steering column cover in the incorrect order will cause the parts to break.


a.

Release the tilt and telescopic lever and fully extend and lower the steering column assembly.


b.

Lock the tilt and telescopic lever.


c.
C400397

Remove the 3 screws.


d.
C400398C01
0,0 0,0 false
V100155

Push Area
V113147

Push in this direction


While pressing the push area shown in the illustration to disengage the 2 claws, slightly lower the lower steering column cover.


Hide 45286B 6.REMOVE UPPER STEERING COLUMN COVER

a.
C400400C01
0,0 0,0 false
V113147

Separate in this direction


Disengage the claw and separate the upper steering column cover.


b.
C400402

Disengage the 2 claws and 4 clips to remove the upper steering column cover.


Hide 89782 7.REMOVE TRANSPONDER KEY COIL (w/o Smart Entry and Start System)

a.
C400403

Disconnect the connector.


b.

Disengage the 2 claws and remove the transponder key coil.


Hide 8.REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

NOTICE:
·

Do not remove/install the spiral cable with sensor sub-assembly with the auxiliary battery connected and the ignition switch (for Gasoline Model) or power switch (for HV Model) on (IG).

·

Do not rotate the spiral cable with sensor sub-assembly without the steering wheel assembly installed, with the auxiliary battery connected and the ignition switch (for Gasoline Model) or power switch (for HV Model) on (IG).

·

Ensure that the steering wheel assembly is installed and aligned straight when inspecting the steering sensor.



a.

Disconnect each connector from the turn signal switch assembly with spiral cable sub-assembly.


b.
C400404C01
1.677,0.583 1.969,0.583 false 2,0.49 2.313,0.646 0.313,0.156 10 false *a
*a Clamp


Using pliers, expand the clamp.


c.

While holding the clamp expanded, raise the claw using a screwdriver to disengage it, and then remove the turn signal switch assembly with spiral cable sub-assembly from the steering column assembly.


Hide 55606 11.REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/o Knee Airbag)

Hide 55434F 13.REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

Hide 87211 19.REMOVE NO. 1 AIR DUCT

a.
C400406C01
1.427,0.167 1.74,0.323 0.313,0.156 10 false *a 1.49,2.99 1.635,3.167 0.146,0.177 10 true A
*a View A
V100137

Front


Remove the 2 bolts.


b.

Disengage the 3 claws to remove the No. 1 air duct.

NOTICE:

Be careful not to deform or damage the lower heater case of the air conditioner unit assembly when removing the No. 1 air duct.



Hide 45259A 20.REMOVE COLUMN HOLE COVER SILENCER SHEET

a.
C346840C01
2.219,0.927 2.375,1.125 0.156,0.198 10 false .
V113147

Open in this direction


Disengage the claw and open the column hole cover silencer sheet.


b.
C346842C01
0,0 0,0 false
V113146

Place Hand Here


Disengage the 2 claws to remove the column hole cover silencer sheet.


Hide 45260 21.SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

a.
C400407C01
1.802,1.448 2.271,1.448 2.271,1.448 2.271,1.906 true 1.833,1.51 2.271,1.51 true 2.177,1.875 2.417,2.083 0.24,0.208 10 true *a
*a Matchmark
V113147

Separate in this direction


Put matchmarks on the No. 2 steering intermediate shaft assembly and steering gear assembly.


b.

Remove the bolt.


c.

Separate the No. 2 steering intermediate shaft assembly from the steering gear assembly.


Hide 45260 22.REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

a.
C400409C01
2.448,0.906 1.729,0.906 true 1.708,0.958 1.948,0.958 1.948,0.958 1.948,0.906 true 2.458,0.823 2.667,1.01 0.208,0.188 10 true *a
*a Matchmark
V113147

Remove in this direction


Put matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.


b.

Remove the bolt.


c.

Remove the No. 2 steering intermediate shaft assembly from the steering column assembly.


Hide 24.REMOVE STEERING COLUMN ASSEMBLY

a.

Disconnect each connector and disengage each wire harness clamp from the steering column assembly.


b.
C400411

Remove the bolt, 2 nuts and steering column assembly.