RM3660EC _51 Engine / Hybrid System _080777 NR Series ENGINE CONTROL _0393969 SFI SYSTEM C

NR Series ENGINE CONTROL  SFI SYSTEM  P019015  Fuel Rail Pressure Sensor "A" Circuit Short to Battery or Open  


DESCRIPTION

Refer to DTC P019011.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>P019011

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P019015 Fuel Rail Pressure Sensor "A" Circuit Short to Battery or Open Diagnosis Condition:
·

Ignition switch ON


Abnormal condition:
·

The fuel pressure sensor output voltage is higher than 4.9 V.


Malfunction Time:
·

3 seconds or more


Trip logic:
·

1 trip detection logic


Detection Conditions:
·

Continuous


Sensors/components used for detection:
·

Fuel pressure sensor


·

Open or short in fuel pressure sensor circuit

·

Fuel delivery pipe

·

ECM


Comes on DTC stored SAE Code: P0193

HINT:

When this DTC is output, check the fuel pressure (for high pressure side) in the Data List. Enter the following menus: Powertrain / Engine / Data List / High Fuel Pressure Sensor.

DTC No. High Fuel Pressure Sensor Malfunction
P019015 Approximately 44 MPa or higher
·

Short to +B in PR circuit

·

Open in PR circuit

·

Open in EPR circuit



If the Data List values is normal it may be due to a temporary recovery from the malfunction condition. Check for intermittent problems.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>CHECK FOR INTERMITTENT PROBLEMS


MONITOR DESCRIPTION

When the ignition switch is turned to ON and the output voltage of the fuel pressure sensor is higher than 4.9 V for 3 seconds or more, the ECM determines that the fuel pressure sensor circuit is malfunctioning and illuminates the MIL and stores a DTC.

MONITOR STRATEGY

Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR



1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON [A].

7.

Turn the GTS on.

8.

Wait for 10 seconds or more [B].

9.

Enter the following menus: Powertrain / Engine / Trouble Codes [C].

10.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



11.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

12.

Proceed to the next screen and enter the DTC to be checked.

13.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

[A] to [C]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




CAUTION / NOTICE / HINT

HINT:

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.


PROCEDURE

1.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - BODY GROUND)
HINT:

Make sure that the connector is properly connected. If it is not, securely connect it and check for DTCs again.


a.

Disconnect the fuel pressure sensor connector.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C32-2 (E2) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

2.CHECK TERMINAL VOLTAGE (FUEL PRESSURE SENSOR)

NG

7.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
2.CHECK TERMINAL VOLTAGE (FUEL PRESSURE SENSOR)
A403507C51
0.615,1.094 0.99,1.385 0.375,0.292 2.365,1.729 1.927,1.292 true 0.135,0.125 0.448,0.323 0.313,0.198 10 false *a 0.688,1.167 1,1.406 0.313,0.24 10 false C32 2.323,1.76 2.635,1.958 0.313,0.198 10 false PR
*a Front view of wire harness connector
(to Fuel Pressure Sensor)


a.

Disconnect the fuel pressure sensor connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
C32-3 (PR) - Body ground Ignition switch ON 3.0 to 5.25 V



Result:
Result Proceed to
Higher than 5.25 V A
3.0 to 5.25 V B
Below 3.0 V C



A

3.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)

B

4.CHECK INTERNAL RESISTANCE (ECM)

C

6.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
3.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
a.

Disconnect the fuel pressure sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C32-3 (PR) or C78-103 (PR) - Other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK INTERNAL RESISTANCE (ECM)
a.

Turn the ignition switch off.


b.

Disconnect the fuel pressure sensor connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C32-1 (VC) - C32-3 (PR) Ignition switch off 171 to 189 kΩ



HINT:

As voltage is still supplied to the ECM after the ignition switch is turned off, this check cannot be performed correctly during the shut-down process.


Result:
Proceed to
OK
NG


HINT:

Perform "Inspection After Repair" after replacing the fuel delivery pipe.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



OK

NG

5.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
5.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
a.

Disconnect the fuel pressure sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C32-1 (VC) - C32-3 (PR) or C78-136 (VCPR) - C78-103 (PR) Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
a.

Disconnect the fuel pressure sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C32-3 (PR) - C78-103 (PR) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

7.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
a.

Disconnect the fuel pressure sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C32-2 (E2) - C78-135 (EPR) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR