BRAKE SYSTEM (OTHER)  BRAKE BOOSTER(for HV Model)  INSTALLATION  

0.354,3.219 0.688,3.219 false 1.208,4.01 1.24,4.365 1.24,4.365 1.948,3.156 true 2.865,3.01 2.698,3.01 2.698,3.01 2.698,3.344 false 2.469,4.083 2.469,3.583 false 0.188,3.135 0.583,3.417 0.396,0.281 10 false *d 1.156,4.385 1.458,4.583 0.302,0.198 10 false *a 2.906,2.927 3.302,3.26 0.396,0.333 10 false *c 2.406,4.104 2.802,4.438 0.396,0.333 10 false *b 0.865,1.635 1.021,1.823 0.156,0.188 10 true 1 2.458,0.615 2.604,0.813 0.146,0.198 10 true 2 0.865,0.583 1.021,0.771 0.156,0.188 10 true 3 2.458,1.563 2.615,1.75 0.156,0.188 10 true 4

*a	Connectors
*b	Boot
*c	Brake Master Cylinder Push Rod Clevis
*d	Brake Master Cylinder Reservoir Assembly

Install the brake booster with master cylinder assembly with the 4 nuts.

Torque:

12.7 N*m (130 kgf*cm, 9 ft.*lbf)

NOTICE:

·

Tighten the nuts in the order shown in the illustration.

·

Do not kink or damage the brake lines.

·

Do not carry the brake booster with master cylinder assembly by the parts shown in the illustration.

·

Be careful not to allow brake fluid to enter the connector.

·

If installing a new brake booster with master cylinder assembly, do not remove the hole plugs before connecting the brake lines because the brake booster with master cylinder is filled with brake fluid.

2.781,3.115 2.781,2.698 false 1.885,2.969 2.24,3.229 0.354,0.26 10 false *a 2.708,3.125 3.021,3.333 0.313,0.208 10 false *b

*a	Torque Wrench Fulcrum Length
*b	Union Nut Wrench

Using a union nut wrench, connect the 2 brake lines to the brake booster with master cylinder assembly.

Torque:

Specified tightening torque : 19.5 N*m (199 kgf*cm, 14 ft.*lbf)

NOTICE:

·

Do not kink or damage the brake lines.

·

Do not allow the brake lines to twist or interfere with other parts or the vehicle body during tightening.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201906,999999,_V1,_080724,_0393249,RM100000001HWSK,

·

When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

17.4 N*m (177 kgf*cm, 13 ft.*lbf)

Engage the 5 clamps to install a new No. 3 brake tube clamp to the brake lines.

NOTICE:

·

Do not damage the No. 3 brake tube clamp.

·

Do not kink or damage the brake lines.

Engage the 5 clamps to install a new No. 3 brake tube clamp to the brake lines.

NOTICE:

·

Do not damage the No. 3 brake tube clamp.

·

Do not kink or damage the brake lines.

Engage the 6 clamps to install a new No. 4 brake tube clamp to the brake lines.

NOTICE:

·

Do not damage the No. 4 brake tube clamp.

·

Do not kink or damage the brake lines.

Engage the 5 clamps to install a new No. 3 brake tube clamp to the brake lines.

NOTICE:

·

Do not damage the No. 3 brake tube clamp.

·

Do not kink or damage the brake lines.

2.75,3.125 2.75,2.708 false 1.781,2.969 2.135,3.229 0.354,0.26 10 false *a 2.677,3.135 2.99,3.344 0.313,0.208 10 false *b

*a	Torque Wrench Fulcrum Length
*b	Union Nut Wrench

Using a union nut wrench, connect the front No. 5 brake tube to the brake actuator assembly.

Torque:

Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:

·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201906,999999,_V1,_080724,_0393249,RM100000001HWSK,

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)

2.75,3.125 2.75,2.708 false 1.792,2.979 2.146,3.24 0.354,0.26 10 false *a 2.677,3.135 2.99,3.344 0.313,0.208 10 false *b

*a	Torque Wrench Fulcrum Length
*b	Union Nut Wrench

Using a union nut wrench, connect the front No. 5 brake tube to the front flexible hose LH.

Torque:

Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:

·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201906,999999,_V1,_080724,_0393249,RM100000001HWSK,

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)

0,0 0,0 false

	Connect the connector
	Lock the lock lever

Connect the connector to the brake booster as shown in the illustration.

NOTICE:

·

Make sure that the connector is locked securely.

·

Make sure that the connector can be connected smoothly. Do not allow water, oil or dirt to enter the connector.

0.542,0.333 0.698,0.531 0.156,0.198 10 true A 0.479,1.542 0.635,1.74 0.156,0.198 10 true B

	Push in this direction
	Connect the connector in this direction

Connect the connector (B) to the brake master cylinder reservoir assembly as shown in the illustration.

2.625,0.115 2.781,0.281 0.156,0.167 10 true A 0.771,1.854 0.917,2.042 0.146,0.188 10 true B 3.104,0.198 3.26,0.365 0.156,0.167 10 true A

Temporarily install the dash panel heat insulator to the vehicle body with the 2 nuts (A).