BRAKE SYSTEM (OTHER)  BRAKE PEDAL(for HV Model)  ADJUSTMENT  

Check the brake pedal height.

NOTICE:

·

Inspect and adjust the brake pedal height with the floor carpet folded back.

·

When performing the measurement, make sure that the measuring device is contacting the surface of the dash panel insulator assembly clip.

i.

Measure the shortest distance between the brake pedal pad surface and dash panel insulator assembly clip.

1.031,1.948 1.448,1.948 1.448,1.948 1.698,1.531 true 4.667,2.469 5.083,2.469 5.083,2.469 5.25,2.219 true 2.167,2.552 2.5,2.552 2.5,2.552 2.667,2.271 true 5.552,1.094 5.833,0.667 5.833,0.667 6.167,0.667 false 0.802,1.865 1.01,2.052 0.208,0.188 10 true *1 3.188,1.698 3.375,1.885 0.188,0.188 10 true *a 0.76,1.083 0.958,1.281 0.198,0.198 10 true *b 6.01,1.76 6.302,2.063 0.292,0.302 10 false *a 1.958,2.469 2.167,2.677 0.208,0.208 10 true *2 4.5,2.385 4.729,2.583 0.229,0.198 10 false *2 6.208,0.583 6.458,0.823 0.25,0.24 10 false *1

*1	Brake Pedal Pad	*2	Dash Panel Insulator Assembly Clip
*a	Brake Pedal Height	*b	35 mm (1.38 in.)

Brake Pedal Height from Dash Panel Insulator Assembly Clip:

172.2 to 186.2 mm (6.78 to 7.33 in.)

HINT:

If the pedal height is not as specified, adjust the brake pedal height according to the procedure below.

Adjust the push rod length.

i.

2.302,0.802 2.771,0.802 false 2.438,3.646 2.104,3.646 2.104,3.646 1.906,4.104 true 1.531,1.875 1.531,1.458 false 2.802,0.719 3.198,1.083 0.396,0.365 10 false *2 1.458,1.906 1.698,2.156 0.24,0.25 10 false *1 2.875,3.792 3.156,4.042 0.281,0.25 10 false *a 2.479,3.563 2.875,3.896 0.396,0.333 10 false *3

*1	Lock Nut
*2	Stop Light Switch Assembly
*3	Dash Panel Insulator Assembly Clip
*a	Brake Pedal Height

Remove the stop light switch assembly.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>REMOVAL201906,999999,_59,_080784,_0393172,RM100000001HW6E,

2.177,1.542 2.781,1.885 0.604,0.344 10 *a

*a	Brake Pedal Free Play

Depress the brake pedal until a slight resistance is felt. Measure the brake pedal free play as shown in the illustration.

Brake Pedal Free Play:

1.0 to 6.0 mm (0.0394 to 0.236 in.)

HINT:

·

If the pedal free play is not as specified, check the stop light switch clearance.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>INSTALLATION201906,999999,_59,_080784,_0393172,RM100000001HW6G_01_0014,

·

If the pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

With the power switch on (READY), depress the brake pedal and measure the brake pedal reserve distance.

1.979,0.427 2.365,0.74 true 1.635,1.865 1.292,2.219 true 5.51,1.302 5.979,0.948 false 4.573,1.427 5.073,1.427 false 1.063,2.146 1.26,2.333 0.198,0.188 10 true *1 3.167,1.292 3.354,1.479 0.188,0.188 10 true *a 0.885,1.396 1.083,1.594 0.198,0.198 10 true *b 2.146,2.042 2.354,2.229 0.208,0.188 10 true *c 5.385,1.99 5.573,2.188 0.188,0.198 10 true *a 6.021,0.854 6.25,1.063 0.229,0.208 10 true *1 1.75,0.323 1.969,0.51 0.219,0.188 10 true *2 4.396,1.354 4.604,1.542 0.208,0.188 10 false *2

*1	Brake Pedal Pad	*2	Column Hole Cover Silencer Sheet
*a	Brake Pedal Reserve Distance	*b	35 mm (1.38 in.)
*c	70 mm (2.76 in.)	-	-
	Measuring Plane of Column Hole Cover Silencer Sheet	-	-

Brake Pedal Reserve Distance from Column Hole Cover Silencer Sheet at 300 N (31 kgf, 67.4 lbf):

103 mm (4.06 in.) or more