RM3660EC _51 Engine / Hybrid System _080778 8ZR-FXE ENGINE CONTROL _0393982 SFI SYSTEM C

8ZR-FXE ENGINE CONTROL  SFI SYSTEM  P033515  Crankshaft Position Sensor "A" Circuit Short to Battery or Open  


DESCRIPTION

Refer to DTC P033511.

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>SFI SYSTEM>P033511

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P033515 Crankshaft Position Sensor "A" Circuit Short to Battery or Open Diagnosis condition:
·

Ignition switch ON


Abnormal condition:
·

The crankshaft position sensor output voltage is higher than 4.7 V.


Malfunction time:
·

4 seconds or more


Trip logic:
·

1 trip detection logic


Detection conditions:
·

Continuous


Sensors/components used for detection (Main):
·

Crankshaft position sensor


Sensors/components used for detection (Related):
·

Camshaft position sensor


·

Open or short in crankshaft position sensor circuit

·

Crankshaft position sensor

·

ECM


Comes on DTC stored SAE Code: P0338


MONITOR DESCRIPTION

When the ignition switch is turned ON and the output voltage of the crankshaft position sensor is higher than 4.7 V for 4 seconds or more, the ECM determines that the crankshaft position sensor circuit is malfunctioning and illuminates the MIL and stores a DTC.

MONITOR STRATEGY

Required Sensors/Components (Main) Crankshaft position sensor
Required Sensors/Components (Related) Camshaft position sensor
Frequency of Operation Continuous

CAUTION / NOTICE / HINT

NOTICE:
·

Vehicle Control History may be stored in the hybrid vehicle control ECU assembly if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the Freeze Frame Data and Vehicle Control History can be useful for troubleshooting.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY)>VEHICLE CONTROL HISTORY (RoB)

(Select Powertrain in Health Check and then check the time stamp data.)

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·

If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU assembly, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY)>VEHICLE CONTROL HISTORY (RoB)



HINT:
·

The engine speed can be checked by using the GTS. To perform the check, follow the procedures below:

(a)

Connect the GTS to the DLC3.

(b)

Turn the ignition switch to ON.

(c)

Turn the GTS on.

(d)

Enter the following menus: Powertrain / Engine / Data List / Engine Speed.

(e)

Start the engine.


The engine speed may be indicated as zero despite the engine running normally. This is caused by a lack of NE signals from the crankshaft position sensor. Alternatively, the engine speed may be indicated as lower than the actual engine speed if the crankshaft position sensor output voltage is insufficient.


·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.CHECK TERMINAL VOLTAGE (CRANKSHAFT POSITION SENSOR)
A419341C42
0.26,1.104 0.667,1.354 0.406,0.25 0.729,1.854 1.385,1.146 false 0.208,0.167 0.583,0.438 0.375,0.271 10 false *a 0.344,1.146 0.719,1.417 0.375,0.271 10 false C13 0.594,1.865 1.031,2.094 0.438,0.229 10 false VC
*a Front view of wire harness connector
(to Crankshaft Position Sensor)


HINT:

Make sure that the connector is properly connected. If it is not, securely connect it and check for DTCs again.


a.

Disconnect the crankshaft position sensor connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
C13-1 (VC) - Body ground Ignition switch ON 4.5 to 5.5 V



Result:
Result Proceed to
Higher than 5.5 V A
4.5 to 5.5 V B
Below 4.5 V C



A

2.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)

B

3.CHECK TERMINAL VOLTAGE (CRANKSHAFT POSITION SENSOR)

C

10.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
2.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
a.

Disconnect the crankshaft position sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C13-1 (VC) or C155-82 (VCNE) - Other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

3.CHECK TERMINAL VOLTAGE (CRANKSHAFT POSITION SENSOR)
A419341C43
0.26,1.104 0.667,1.354 0.406,0.25 2.719,1.823 1.99,1.188 false 0.208,0.167 0.583,0.438 0.375,0.271 10 false *a 0.344,1.146 0.719,1.417 0.375,0.271 10 false C13 2.625,1.833 3,2.104 0.375,0.271 10 false NE+
*a Front view of wire harness connector
(to Crankshaft Position Sensor)


a.

Disconnect the crankshaft position sensor connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
C13-3 (NE+) - Body ground Ignition switch ON 3.0 to 5.0 V



Result:
Result Proceed to
Higher than 5.0 V A
3.0 to 5.0 V B
Below 3.0 V C



A

4.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)

B

5.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - BODY GROUND)

C

9.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
4.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
a.

Disconnect the crankshaft position sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C13-3 (NE+) or C155-80 (NE+) - Other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - BODY GROUND)
a.

Disconnect the crankshaft position sensor connector.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C13-2 (NE-) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

6.CHECK INTERNAL RESISTANCE (ECM)

NG

8.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
6.CHECK INTERNAL RESISTANCE (ECM)
a.

Turn the ignition switch off.


b.

Disconnect the crankshaft position sensor connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C13-1 (VC) - C13-3 (NE+) Ignition switch off 1.425 to 1.575 kΩ


HINT:

As voltage is still supplied to the ECM after the ignition switch is turned off, this check cannot be performed correctly during the shut-down process.



Result:
Proceed to
OK
NG



OK

NG

7.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
7.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
a.

Disconnect the crankshaft position sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C13-1 (VC) - C13-3 (NE+) or C155-82 (VCNE) - C155-80 (NE+) Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

8.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
a.

Disconnect the crankshaft position sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C13-2 (NE-) - C155-81 (NE-) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

9.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
a.

Disconnect the crankshaft position sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C13-3 (NE+) - C155-80 (NE+) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

10.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
a.

Disconnect the crankshaft position sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C13-1 (VC) - C155-82 (VCNE) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR