RM35X0E _58 Vehicle Interior _078337 METER / GAUGE / DISPLAY _0379907 METER / GAUGE SYSTEM J

METER / GAUGE / DISPLAY  METER / GAUGE SYSTEM  Fuel Receiver Gauge Display Malfunction  


DESCRIPTION

The combination meter assembly uses the fuel sender gauge assembly to detect the amount of fuel remaining in the fuel tank assembly. The Hall IC built into the fuel sender gauge assembly changes the output voltage according to the amount of fuel remaining. The combination meter assembly receives fuel injection volume signals from the ECM and detects the voltage output from the fuel sender gauge assembly and operates the fuel receiver gauge.

WIRING DIAGRAM

C408680E13
5.896,0.521 6.354,0.719 0.458,0.198 10 false I/F 6.313,0.51 6.771,0.708 0.458,0.198 10 false CPU 5.458,1.906 5.948,2.104 0.49,0.198 10 false FE&B 5.448,0.438 5.938,0.635 0.49,0.198 10 false FR 5.469,1.24 5.958,1.438 0.49,0.198 10 false FV 5.219,1.906 5.708,2.104 0.49,0.198 10 false 24 5.208,0.438 5.698,0.635 0.49,0.198 10 false 31 6.552,0.917 7.042,1.115 0.49,0.198 10 false 5 V 5.177,3.292 7.063,3.74 1.885,0.448 10 false Combination Meter Assembly 5.177,3.146 5.667,3.344 0.49,0.198 10 false N22 0.063,2.865 0.552,3.063 0.49,0.198 10 false X6 0.052,3.042 3.469,3.292 3.417,0.25 10 false Fuel Suction with Pump and Gauge Tube Assembly*1 0.292,2.344 2.25,2.833 1.958,0.49 10 false Fuel Sender Gauge Assembly 0.302,2.167 0.792,2.365 0.49,0.198 10 false A 2.333,1.906 2.823,2.104 0.49,0.198 10 false FE 2.323,1.229 2.813,1.427 0.49,0.198 10 false FV 2.615,1.24 3.104,1.438 0.49,0.198 10 false 1 2.615,1.896 3.104,2.094 0.49,0.198 10 false 2 2.615,0.427 3.104,0.625 0.49,0.198 10 false 3 1.906,1.25 2.396,1.448 0.49,0.198 10 false 1 1.917,1.896 2.406,2.094 0.49,0.198 10 false 2 1.927,0.427 2.417,0.625 0.49,0.198 10 false 3 5.219,1.24 5.708,1.438 0.49,0.198 10 false 14 2.313,0.427 2.802,0.625 0.49,0.198 10 false FR 0.052,3.375 4.333,3.573 4.281,0.198 10 false Fuel Tank Vent Tube Assembly*2 3.604,3.469 5.292,3.667 1.688,0.198 10 false *2: for 1GD-FTV 3.615,3.177 5.302,3.375 1.688,0.198 10 false *1: for 7GR-FKS

CAUTION / NOTICE / HINT

CAUTION:

Be careful of flames.


NOTICE:

When replacing the combination meter assembly, always replace it with a new one. If a combination meter assembly which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored.


PROCEDURE

1.CHECK FOR DTC
a.

Check if DTCs are output.

Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM>DTC CHECK / CLEAR

Body Electrical > Combination Meter > Trouble Codes
50001 409
OK:

DTCs are not output.



Result:
Proceed to
OK (for 7GR-FKS)
OK (for 1GD-FTV)
NG



OK (for 7GR-FKS)

2.CHECK FOR DTC (SFI SYSTEM)

OK (for 1GD-FTV)

7.CHECK FOR DTC (ECD SYSTEM)

NG

GO TO DIAGNOSTIC TROUBLE CODE CHART

Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM>DIAGNOSTIC TROUBLE CODE CHART


3.PERFORM ACTIVE TEST USING GTS
a.

Using the GTS, perform the Active Test.

Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM>DATA LIST / ACTIVE TEST

Body Electrical > Combination Meter > Active Test
Tester Display Measurement Item Control Range Diagnostic Note
Fuel Gauge Operation (Sender E) Fuel receiver gauge (Sender E) ON See [Display]
Fuel Gauge Operation (Empty) Fuel receiver gauge (Empty) ON See [Display]
Fuel Gauge Operation (Warning) Fuel receiver gauge (Warning) ON See [Display]
Fuel Gauge Operation (1/4) Fuel receiver gauge (1/4) ON See [Display]
Fuel Gauge Operation (1/2) Fuel receiver gauge (1/2) ON See [Display]
Fuel Gauge Operation (3/4) Fuel receiver gauge (3/4) ON See [Display]
Fuel Gauge Operation (Full) Fuel receiver gauge (Full) ON See [Display]
Fuel Gauge Operation (Sender F) Fuel receiver gauge (Sender F) ON See [Display]
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Sender E)
50004 409 221
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Empty)
50004 409 222
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Warning)
50004 409 223
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (1/4)
50004 409 224
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (1/2)
50004 409 225
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (3/4)
50004 409 226
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Full)
50004 409 227
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Sender F)
50004 409 228
i.
C413003C01
0.375,1.604 0.688,1.76 0.313,0.156 10 false *a 0.573,1.708 0.885,1.865 0.313,0.156 10 false *b 0.802,1.781 1.115,1.938 0.313,0.156 10 false *c 1.146,1.875 1.458,2.031 0.313,0.156 10 false *d 1.688,1.927 2,2.083 0.313,0.156 10 false *e 2.25,1.885 2.563,2.042 0.313,0.156 10 false *f 2.802,1.75 3.167,2.052 0.365,0.302 10 false *g 3.104,1.604 3.417,1.76 0.313,0.156 10 false *h
*a Fuel Gauge Operation (Sender E)
*b Fuel Gauge Operation (Empty)
*c Fuel Gauge Operation (Warning)
*d Fuel Gauge Operation (1/4)
*e Fuel Gauge Operation (1/2)
*f Fuel Gauge Operation (3/4)
*g Fuel Gauge Operation (Full)
*h Fuel Gauge Operation (Sender F)


[Display]: Fuel receiver gauge (for Multi-information Display Type)


ii.
C413004C01
0.302,1.542 0.615,1.698 0.313,0.156 10 false *a 0.469,1.635 0.781,1.792 0.313,0.156 10 false *b 0.656,1.771 0.969,1.927 0.313,0.156 10 false *c 1.115,1.875 1.427,2.031 0.313,0.156 10 false *d 1.677,1.938 1.99,2.094 0.313,0.156 10 false *e 2.292,1.885 2.604,2.042 0.313,0.156 10 false *f 2.938,1.667 3.302,1.969 0.365,0.302 10 false *g 3.177,1.521 3.396,1.823 0.219,0.302 10 false *h
*a Fuel Gauge Operation (Sender E)
*b Fuel Gauge Operation (Empty)
*c Fuel Gauge Operation (Warning)
*d Fuel Gauge Operation (1/4)
*e Fuel Gauge Operation (1/2)
*f Fuel Gauge Operation (3/4)
*g Fuel Gauge Operation (Full)
*h Fuel Gauge Operation (Sender F)


[Display]: Fuel receiver gauge (for Segment Display Type)



OK:

Fuel receiver gauge indication is normal.


Result:
Proceed to
OK
NG



OK

4.CHECK HARNESS AND CONNECTOR (FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)

NG

REPLACE COMBINATION METER ASSEMBLY

Click hereVehicle Interior>METER / GAUGE / DISPLAY>COMBINATION METER>REMOVAL


4.CHECK HARNESS AND CONNECTOR (FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)
a.

Disconnect the X6 fuel suction with pump and gauge tube assembly connector.


b.

Disconnect the N22 combination meter assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
X6-3 (FR) - N22-31 (FR) Always Below 1 Ω
X6-2 (FE) - N22-24 (FF&B) Always Below 1 Ω
X6-1 (FV) - N22-14 (FV) Always Below 1 Ω
X6-3 (FR) or N22-31 (FR) - Other terminals and body ground Always 10 kΩ or higher
X6-2 (FE) or N22-24 (FF&B) - Other terminals and body ground Always 10 kΩ or higher
X6-1 (FV) or N22-14 (FV) - Other terminals and body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

5.INSPECT FUEL SENDER GAUGE ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
E386946C05
0.198,3.771 0.708,4.01 0.51,0.24 0.219,1.25 0.729,1.49 0.51,0.24 0.917,0.594 1.198,0.594 1.198,0.594 1.438,1.302 true 2.667,2.125 2.417,2.125 2.417,2.125 2.042,1.281 true 1.802,0.563 1.49,0.563 1.49,0.563 1.729,1.271 true 0.375,1.302 0.833,1.5 0.458,0.198 10 false A 0.677,0.521 0.99,0.729 0.313,0.208 10 false FR 1.948,0.5 2.406,0.698 0.458,0.198 10 false FE 2.781,2.073 3.24,2.271 0.458,0.198 10 false FV 0.406,3.802 0.865,4 0.458,0.198 10 false B 0.104,0.094 0.417,0.25 0.313,0.156 10 false *a
*a Component without harness connected
(Fuel Suction with Pump and Gauge Tube Assembly)


a.

Remove fuel suction with pump and gauge tube assembly.

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL SENDER GAUGE ASSEMBLY>REMOVAL


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A-1 (FV) - B-1 Always Below 1 Ω
A-2 (FE) - B-2 Always Below 1 Ω
A-3 (FR) - B-3 Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

CLEAN INSIDE OF FUEL TANK ASSEMBLY

NG

REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL SENDER GAUGE ASSEMBLY>REMOVAL


7.CHECK FOR DTC (ECD SYSTEM)
a.

Check if ECD system DTCs are output.

w/ DPF: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/ DPF)>DTC CHECK / CLEAR

w/ EGR Cooler: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/ EGR Cooler)>DTC CHECK / CLEAR

w/o EGR Cooler: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/o EGR Cooler)>DTC CHECK / CLEAR

for Water Cooled Type Intercooler: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (for Water Cooled Type Intercooler)>DTC CHECK / CLEAR

w/ Urea SCR System: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/ Urea SCR System)>DTC CHECK / CLEAR

w/ Exhaust Gas Temperature Sensor for EGR: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/ Exhaust Gas Temperature Sensor for EGR)>DTC CHECK / CLEAR

Powertrain > Engine > Trouble Codes
50001 372

Result:
Proceed to
OK
NG



OK

8.PERFORM ACTIVE TEST USING GTS

NG

GO TO ECD SYSTEM

w/ DPF: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/ DPF)>DIAGNOSTIC TROUBLE CODE CHART

w/ EGR Cooler: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/ EGR Cooler)>DTC CHECK / CLEAR

w/o EGR Cooler: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/o EGR Cooler)>DIAGNOSTIC TROUBLE CODE CHART

for Water Cooled Type Intercooler: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (for Water Cooled Type Intercooler)>DIAGNOSTIC TROUBLE CODE CHART

w/ Urea SCR System: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/ Urea SCR System)>DIAGNOSTIC TROUBLE CODE CHART

w/ Exhaust Gas Temperature Sensor for EGR: Click hereEngine / Hybrid System>1GD-FTV (ENGINE CONTROL)>ECD SYSTEM (w/ Exhaust Gas Temperature Sensor for EGR)>DIAGNOSTIC TROUBLE CODE CHART


8.PERFORM ACTIVE TEST USING GTS
a.

Using the GTS, perform the Active Test.

Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM>DATA LIST / ACTIVE TEST

Body Electrical > Combination Meter > Active Test
Tester Display Measurement Item Control Range
Fuel Gauge Operation (Sender E) Fuel receiver gauge (Sender E) ON
Fuel Gauge Operation (Empty) Fuel receiver gauge (Empty) ON
Fuel Gauge Operation (Warning) Fuel receiver gauge (Warning) ON
Fuel Gauge Operation (1/4) Fuel receiver gauge (1/4) ON
Fuel Gauge Operation (1/2) Fuel receiver gauge (1/2) ON
Fuel Gauge Operation (3/4) Fuel receiver gauge (3/4) ON
Fuel Gauge Operation (Full) Fuel receiver gauge (Full) ON
Fuel Gauge Operation (Sender F) Fuel receiver gauge (Sender F) ON
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Sender E)
50004 409 221
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Empty)
50004 409 222
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Warning)
50004 409 223
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (1/4)
50004 409 224
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (1/2)
50004 409 225
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (3/4)
50004 409 226
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Full)
50004 409 227
Body Electrical > Combination Meter > Active Test
Tester Display
Fuel Gauge Operation (Sender F)
50004 409 228
i.
C413003C01
0.375,1.604 0.688,1.76 0.313,0.156 10 false *a 0.573,1.708 0.885,1.865 0.313,0.156 10 false *b 0.802,1.781 1.115,1.938 0.313,0.156 10 false *c 1.146,1.875 1.458,2.031 0.313,0.156 10 false *d 1.688,1.927 2,2.083 0.313,0.156 10 false *e 2.25,1.885 2.563,2.042 0.313,0.156 10 false *f 2.802,1.75 3.167,2.052 0.365,0.302 10 false *g 3.104,1.604 3.417,1.76 0.313,0.156 10 false *h
*a Fuel Gauge Operation (Sender E)
*b Fuel Gauge Operation (Empty)
*c Fuel Gauge Operation (Warning)
*d Fuel Gauge Operation (1/4)
*e Fuel Gauge Operation (1/2)
*f Fuel Gauge Operation (3/4)
*g Fuel Gauge Operation (Full)
*h Fuel Gauge Operation (Sender F)


[Display]: Fuel receiver gauge (for Multi-information Display Type)


ii.
C413004C01
0.302,1.542 0.615,1.698 0.313,0.156 10 false *a 0.469,1.635 0.781,1.792 0.313,0.156 10 false *b 0.656,1.771 0.969,1.927 0.313,0.156 10 false *c 1.115,1.875 1.427,2.031 0.313,0.156 10 false *d 1.677,1.938 1.99,2.094 0.313,0.156 10 false *e 2.292,1.885 2.604,2.042 0.313,0.156 10 false *f 2.938,1.667 3.302,1.969 0.365,0.302 10 false *g 3.177,1.521 3.396,1.823 0.219,0.302 10 false *h
*a Fuel Gauge Operation (Sender E)
*b Fuel Gauge Operation (Empty)
*c Fuel Gauge Operation (Warning)
*d Fuel Gauge Operation (1/4)
*e Fuel Gauge Operation (1/2)
*f Fuel Gauge Operation (3/4)
*g Fuel Gauge Operation (Full)
*h Fuel Gauge Operation (Sender F)


[Display]: Fuel receiver gauge (for Segment Display Type)



OK:

Fuel receiver gauge indication is normal.


Result:
Proceed to
OK
NG



OK

9.CHECK HARNESS AND CONNECTOR (FUEL TANK VENT TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)

NG

REPLACE COMBINATION METER ASSEMBLY

Click hereVehicle Interior>METER / GAUGE / DISPLAY>COMBINATION METER>REMOVAL


9.CHECK HARNESS AND CONNECTOR (FUEL TANK VENT TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)
a.

Disconnect the X6 fuel tank vent tube assembly connector.


b.

Disconnect the N22 combination meter assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
X6-3 (FR) - N22-31 (FR) Always Below 1 Ω
X6-2 (FE) - N22-24 (FF&B) Always Below 1 Ω
X6-1 (FV) - N22-14 (FV) Always Below 1 Ω
X6-3 (FR) or N22-31 (FR) - Other terminals and body ground Always 10 kΩ or higher
X6-2 (FE) or N22-24 (FF&B) - Other terminals and body ground Always 10 kΩ or higher
X6-1 (FV) or N22-14 (FV) - Other terminals and body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

10.INSPECT FUEL SENDER GAUGE ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

11.INSPECT FUEL TANK VENT TUBE ASSEMBLY
E386946C05
0.198,3.771 0.708,4.01 0.51,0.24 0.219,1.25 0.729,1.49 0.51,0.24 0.917,0.594 1.198,0.594 1.198,0.594 1.438,1.302 true 2.667,2.125 2.417,2.125 2.417,2.125 2.042,1.281 true 1.802,0.563 1.49,0.563 1.49,0.563 1.729,1.271 true 0.375,1.302 0.833,1.5 0.458,0.198 10 false A 0.677,0.521 0.99,0.729 0.313,0.208 10 false FR 1.948,0.5 2.406,0.698 0.458,0.198 10 false FE 2.781,2.073 3.24,2.271 0.458,0.198 10 false FV 0.406,3.802 0.865,4 0.458,0.198 10 false B 0.104,0.094 0.417,0.25 0.313,0.156 10 false *a
*a Component without harness connected
(Fuel Tank Vent Tube Assembly)


a.

Remove the fuel tank vent tube assembly.

Click hereEngine / Hybrid System>1GD-FTV (FUEL)>FUEL SENDER GAUGE ASSEMBLY>REMOVAL


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A-1 (FV) - B-1 Always Below 1 Ω
A-2 (FE) - B-2 Always Below 1 Ω
A-3 (FR) - B-3 Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

CLEAN INSIDE OF FUEL TANK ASSEMBLY

NG

REPLACE FUEL TANK VENT TUBE ASSEMBLY

Click hereEngine / Hybrid System>1GD-FTV (FUEL)>FUEL SENDER GAUGE ASSEMBLY>REMOVAL