RM35X0E _51 Engine / Hybrid System _079024 7GR-FKS FUEL _0383267 FUEL TANK A

7GR-FKS FUEL  FUEL TANK  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Memorize steering angle neutral point Parking assist monitor system (Click here)
Panoramic view monitor system (Click here)
Gas leak from exhaust system is repaired Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative when not Performed Necessary Procedures Link
Lane control system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Pre-collision system

·

Learning completes when vehicle is operated normally

Effect/Inoperative when not Performed Necessary Procedures Link
Power slide door system Fully close the slide door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the slide door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



CAUTION:
·
A360563

Never perform work on fuel system components near any possible ignition sources.

·

Vaporized fuel could ignite, resulting in a serious accident.

·
A360564

Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

·

Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

·
A344817

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.



PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After turning the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 77020A 4.REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL PUMP>REMOVAL

Hide 5.DRAIN FUEL

Hide 77697B 6.REMOVE NO. 3 FUEL TANK HEAT INSULATOR

a.
A434465

Remove the 2 bolts and nut and No. 2 fuel tank heat insulator.


Hide 77276 7.REMOVE FUEL HOSE PROTECTOR

a.
A434466

Detach the 2 clamps and remove the fuel hose protector.


Hide 77213E 8.DISCONNECT FUEL TANK TO FILLER PIPE HOSE

a.
A434467

Loosen the hose clamp and disconnect the fuel tank to filler pipe hose from the fuel tank filler pipe sub-assembly.


Hide 77209C 9.DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

a.
A438034

Disconnect the 2 fuel tank main tube sub-assemblies from the fuel pipe.

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL SYSTEM>PRECAUTION


Hide 77027 10.DISCONNECT NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY

a.
A434470

Slide the clip and disconnect the No. 2 fuel evaporation tube sub-assembly from the fuel tank to canister tube.


Hide 77269A 11.DISCONNECT FUEL TANK BREATHER HOSE

a.
A434471

Slide the clip and disconnect the fuel tank breather hose from the fuel tank breather tube.


Hide 77287A 12.DISCONNECT FUEL HOSE

a.
A434472

Slide the clip and disconnect the fuel hose from the charcoal canister outlet hose.


Hide 77100 13.REMOVE FUEL TANK ASSEMBLY

CAUTION:

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.


a.
A434473

Using an engine lifter, support the fuel tank assembly.

HINT:

Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.



b.
A434474

Remove the 4 bolts and 2 fuel tank band sub-assemblies.


c.

Lower the engine lifter to remove the fuel tank assembly.

NOTICE:
·

Be careful not to drop the fuel tank assembly.

·

When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.




Hide 14.REMOVE FUEL TANK CUSHION

a.
A434475C01
0.781,1.854 1.875,1.854 1.875,1.854 1.875,1.406 true 1.115,1.854 1.115,1.365 true 2.729,1.74 2.729,1.25 true 0.604,1.771 0.813,1.99 0.208,0.219 10 false *1 2.667,1.781 2.865,1.958 0.198,0.177 10 false *2
*1 No. 1 Fuel Tank Cushion
*2 No. 2 Fuel Tank Cushion


Remove the 2 No. 1 fuel tank cushions and No. 2 fuel tank cushion from the fuel tank assembly.


Hide 77027 15.REMOVE NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY

a.
A434476

Detach the clamp and remove the No. 2 fuel evaporation tube sub-assembly from the fuel tank assembly.


Hide 77209C 16.REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

a.
A434477

Detach the clamp and remove the fuel tank main tube sub-assembly from the fuel tank assembly.


Hide 77754B 17.REMOVE CHARCOAL CANISTER OUTLET HOSE

a.
A434478

Detach the clamp and remove the charcoal canister outlet hose from the fuel tank assembly.


Hide 77697 18.REMOVE NO. 1 FUEL TANK HEAT INSULATOR

a.
A434480

Remove the 2 nuts and No. 1 fuel tank heat insulator.


Hide 77697A 19.REMOVE NO. 2 FUEL TANK HEAT INSULATOR

a.
A434481

Remove the 2 nuts and No. 2 fuel tank heat insulator.


Hide 77213E 20.REMOVE FUEL TANK TO FILLER PIPE HOSE

a.
A434482

Loosen the hose clamp and remove the fuel tank to filler pipe hose from the fuel tank assembly.