DOOR / HATCH FRONT DOOR REASSEMBLY

Hide Display 76932A 1.INSTALL NO. 1 SIDE MUDGUARD BRACKET LH (w/ Side Mudguard)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>SIDE MUDGUARD (for Wagon)>REASSEMBLY201906,999999,_59,_079322,_0398615,RM100000001IX0L_01_0015,

Hide Display 76904A 2.INSTALL FRONT DOOR MUDGUARD SUB-ASSEMBLY LH (w/ Side Mudguard)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>SIDE MUDGUARD (for Wagon)>INSTALLATION201906,999999,_59,_079322,_0398615,RM100000001IX0M_02_0004,

Hide Display 75734C 3.INSTALL FRONT DOOR OUTSIDE REAR MOULDING LH (w/ Side Mudguard)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>SIDE MUDGUARD (for Wagon)>INSTALLATION201906,999999,_59,_079322,_0398615,RM100000001IX0M_02_0005,

Hide Display 75986 4.INSTALL FRONT DOOR STRIPE LH (w/ Stripe Tape)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>SIDE STRIPE TAPE>INSTALLATION201902,999999,_59,_079322,_0389234,RM100000001H6S0_02_0012,

Hide Display 75985F 5.INSTALL FRONT DOOR OUTSIDE STRIPE (w/ Stripe Tape)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>SIDE STRIPE TAPE>INSTALLATION201902,999999,_59,_079322,_0389234,RM100000001H6S0_02_0011,

Hide Display 75981E 6.INSTALL FRONT FENDER STRIPE (w/ Stripe Tape)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>SIDE STRIPE TAPE>INSTALLATION201902,999999,_59,_079322,_0389234,RM100000001H6S0_02_0026,

Hide Display 67001A 7.INSTALL FRONT DOOR PANEL CUSHION

a.

Attach the claw and install the front door panel cushion.

HINT:: Use the same procedure described for the other side.

Hide Display 67837B 8.INSTALL FRONT DOOR DUST PROOF SEAL

a.

Attach the claw and install the front door dust proof seal.

HINT:: Use the same procedure described for the other side.

Hide Display 67862 9.INSTALL FRONT DOOR WEATHERSTRIP LH

a.

Attach the clip (A).

1.042,0.115 1.219,0.281 0.177,0.167 10 true *a 5.844,0.958 6.021,1.125 0.177,0.167 10 true *a

*a

Clip (A)

-

b.

Attach the clip and install the front door weatherstrip LH.

Hide Display 68620 10.INSTALL FRONT DOOR CHECK ASSEMBLY LH

a.

When reusing a bolt (B):

i.

Clean the threads of the bolt with non-residue solvent.

ii.

Apply adhesive to the threads of the bolt.

Adhesive:: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

b.

0,0 0,0 false

	Bolt (A)
	Bolt (B)

Install the front door check assembly LH with the 2 bolts (A) and bolt (B).

Torque:: Bolt (A) : 8.0 N*m (82 kgf*cm, 71 in.*lbf); Bolt (B) : 29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide Display 69760B 11.INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

Click hereVehicle Interior>DOOR LOCK>FRONT DOOR LOCK>INSTALLATION201906,999999,_58,_078336,_0387725,RM100000001IPWV_02_0010,

Hide Display 69720D 12.INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

Click hereVehicle Interior>DOOR LOCK>FRONT DOOR LOCK>INSTALLATION201906,999999,_58,_078336,_0387725,RM100000001IPWV_02_0021,

Hide Display 69036A 13.INSTALL FRONT DOOR LOCK COVER SUB-ASSEMBLY LH

Click hereVehicle Interior>DOOR LOCK>FRONT DOOR LOCK>INSTALLATION201906,999999,_58,_078336,_0387725,RM100000001IPWV_02_0003,

Hide Display 69318C 14.INSTALL DOOR LOCK WIRING HARNESS SEAL

a.

When reusing front door lock with motor assembly LH:

Click hereVehicle Interior>DOOR LOCK>FRONT DOOR LOCK>INSTALLATION201906,999999,_58,_078336,_0387725,RM100000001IPWV_02_0004,

Hide Display 69040A 15.INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH

Click hereVehicle Interior>DOOR LOCK>FRONT DOOR LOCK>INSTALLATION201906,999999,_58,_078336,_0387725,RM100000001IPWV_02_0005,

Hide Display 69202A 16.INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

a.

Apply MP grease to the sliding parts of the front door outside handle frame sub-assembly LH.

b.

w/ Entry and Start System:

i.

Attach the wire harness clamp.

c.

0.104,0.073 0.375,0.323 0.271,0.25 10 true *a 0.115,2.396 0.385,2.646 0.271,0.25 10 true *b

*a	Inside
*b	Outside

Attach the guide and install the front door outside handle frame sub-assembly LH as shown in the illustration.

d.

Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly LH with the "TORX" screw.

Torque:: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

Hide Display 69312 17.INSTALL FRONT DOOR LOCK OPEN ROD LH

Click hereVehicle Interior>DOOR LOCK>FRONT DOOR LOCK>INSTALLATION201906,999999,_58,_078336,_0387725,RM100000001IPWV_02_0006,

Hide Display 69254C 18.INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD LH

a.

Attach the guide and install the front door rear outside handle pad LH.

Hide Display 69252 19.INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD LH

a.

Attach the claw and guide to install the front door front outside handle pad LH.

Hide Display 69503 20.INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY LH (w/ Lock Cylinder)

a.

Apply MP grease to the sliding parts of the front door lock cylinder assembly LH.

b.

0,0 0,0 false

Install in this Direction

Insert the front door lock cylinder assembly LH to the front door panel assembly LH as shown in the illustration.

c.

Using a T30 "TORX" socket wrench, install the front door lock cylinder assembly LH with the "TORX" screw.

Torque:: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

d.

Install the hole plug.

Hide Display 69217E 21.INSTALL FRONT DOOR OUTSIDE HANDLE COVER RH (w/o Lock Cylinder)

a.

0,0 0,0 false

Install in this Direction

Attach the claw of the front door outside handle cover RH in the direction indicated by the arrow.

b.

Using a T30 "TORX" socket wrench, install the front door outside handle cover RH with the "TORX" screw.

Torque:: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

c.

Install the hole plug.

Hide Display 69220 22.INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH

a.

0,0 0,0 false

Install in this Direction

Install the front door outside handle assembly LH in the direction of the arrow shown in the illustration.

b.

2.219,0.792 2.74,0.792 true 2.792,0.719 3,0.896 0.208,0.177 10 true *1

*1	Holder
	Install in this Direction

Lower the lever in the direction indicated by the arrow shown in the illustration and attach the claw.

c.

w/ Entry and Start System:

i.

Attach the claw to connect the connector and connector cover.

ii.

0,0 0,0 false

Install in this Direction

Attach the claw and close the connector cover as shown in the illustration.

Hide Display 67404F 23.INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH

a.

Attach the guide.

b.

Install the front door rear lower frame sub-assembly LH with the 2 bolts.

Torque:: 8.5 N*m (87 kgf*cm, 75 in.*lbf)

Hide Display 68216 24.INSTALL FRONT DOOR FIX WINDOW WEATHERSTRIP LH

a.

Install the front door fix window weatherstrip LH to the front door fix window glass LH.

Hide Display 68126 25.INSTALL FRONT DOOR FIX WINDOW GLASS LH

a.

0,0 0,0 false

Install in this Direction

Install the front door fix window glass LH with the front door fix window weatherstrip LH as shown in the illustration.

Hide Display 85720C 26.INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

Click hereVehicle Exterior>WINDOW / GLASS>POWER WINDOW REGULATOR MOTOR>INSTALLATION201902,999999,_59,_079318,_0384709,RM100000001GI0L_02_0001,

Hide Display 69820 27.INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY LH

a.

Apply MP grease to the sliding parts of the front door window regulator assembly LH.

b.

0,0 0,0 false

Install in this Direction

Insert the front door window regulator assembly LH to the service hole as shown in the illustration.

c.

1.458,0.677 1.917,0.813 true 1.26,0.563 1.479,0.74 0.219,0.177 10 true *a 2.26,1.531 2.479,1.719 0.219,0.188 10 true (1) 1.75,0.115 1.969,0.302 0.219,0.188 10 true (2)

*a	Temporary Bolt

Temporarily install the temporary bolt to the front door window regulator assembly LH.

d.

Temporarily install the front door window regulator assembly LH.

e.

Tighten the 2 bolts in the order shown in the illustration.

Torque:: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

NOTICE:: Do not damage the front door panel with the front door window regulator assembly LH.

f.

0,0 0,0 false

	Bolt
	Connector

Install the front door window regulator assembly LH with the 4 bolts.

Torque:: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

g.

Connect the connector.

Hide Display 67834 28.INSTALL FRONT DOOR NO. 2 SERVICE HOLE COVER LH

a.

Attach the claw and install the front door No. 2 service hole cover LH.

Hide Display 68151D 29.CONNECT FRONT DOOR GLASS RUN LH

a.

0,0 0,0 false

Install in this Direction

Connect the front door glass run LH as shown in the illustration.

b.

Attach the clip.

Hide Display 68102 30.INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

a.

for Driver Side:

i.

Connect the multiplex network master switch assembly connector.

b.

for Front Passenger Side:

i.

Connect the power window regulator switch assembly connector.

c.

Connect the cable to the negative (-) battery terminal.

i.

for 7GR-FKS:

Click hereGeneral>MAINTENANCE>7GR-FKS BATTERY>INSTALLATION201902,999999,_V1,_078672,_0387105,RM100000001GV7O_03_0007,

ii.

for 1GD-FTV:

Click hereGeneral>MAINTENANCE>1GD-FTV BATTERY>INSTALLATION201902,999999,_V1,_078672,_0387106,RM100000001H6FS_03_0007,

d.

Turn the ignition switch to ON.

e.

Move the front door window regulator assembly LH until the installation bolt hole of the front door glass sub-assembly LH can be seen.

f.

0,0 0,0 false

Install in this Direction

Temporarily install the front door glass sub-assembly LH to the front door window regulator assembly LH as shown in the illustration.

NOTICE:: Be careful not to damage the front door glass sub-assembly LH.

g.

Install the front door glass sub-assembly LH with the 2 bolts.

Torque:: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

h.

Move the front door glass sub-assembly LH until the open position.

i.

Turn the ignition switch off.

j.

Disconnect the cable from the negative (-) battery terminal.

i.

for 7GR-FKS:

Click hereGeneral>MAINTENANCE>7GR-FKS BATTERY>REMOVAL201906,999999,_V1,_078672,_0387105,RM100000001IWL9_04_0008,

ii.

for 1GD-FTV:

Click hereGeneral>MAINTENANCE>1GD-FTV BATTERY>REMOVAL201906,999999,_V1,_078672,_0387106,RM100000001IWLA_04_0008,

CAUTION:: ·

After disconnecting the cable from the negative (-) battery terminal, wait for at least 90 seconds to start the operation.

·

If the airbag deploys for any reason, it may cause a serious accident.

k.

for Driver Side:

i.

Disconnect the multiplex network master switch assembly connector.

l.

for Front Passenger Side:

i.

Disconnect the power window regulator switch assembly connector.

m.

Remove the protective tape.

Hide Display 67402F 31.INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

a.

0,0 0,0 false

	Install in this Direction (1)
	Install in this Direction (2)

Insert the front door front lower frame sub-assembly LH into the front door panel assembly LH in the direction (1) indicated by the arrow shown in the illustration.

b.

Tilt the front door front lower frame sub-assembly LH in the direction (2) indicated by the arrow shown in the illustration and align the bolt holes .

c.

Install the front door front lower frame sub-assembly LH with the 3 bolts.

Torque:: 8.5 N*m (87 kgf*cm, 75 in.*lbf)

d.

0,0 0,0 false

Lift up in this Direction

Lift up the front door weatherstrip LH as shown in the illustration.

e.

Install the screw.

f.

Install the hole plug.

Hide Display 68151D 32.INSTALL FRONT DOOR GLASS RUN LH

a.

0.813,0.125 0.979,0.302 0.167,0.177 10 true A 0.875,0.563 1.031,0.76 0.156,0.198 10 false A 0.271,0.854 0.438,1.031 0.167,0.177 10 true B 0.719,0.75 0.885,0.927 0.167,0.177 10 false B 1.688,0.448 2.229,0.656 0.542,0.208 10 false A-A 1.354,1.26 1.896,1.469 0.542,0.208 10 false B-B 2.021,2.563 2.563,2.771 0.542,0.208 10 false C-C 2.208,1.563 2.75,1.771 0.542,0.208 10 false D-D 0.958,2.542 1.125,2.719 0.167,0.177 10 true C 1.365,2.375 1.531,2.552 0.167,0.177 10 true C 2.375,0.833 2.542,1.01 0.167,0.177 10 false D 2.771,0.698 2.938,0.875 0.167,0.177 10 true D

Install the front door glass run LH to the groove in front door front lower frame sub-assembly LH.

Hide Display 68210C 33.INSTALL FRONT DOOR OUTER GLASS WEATHERSTRIP LH

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR BELT MOULDING>INSTALLATION201906,999999,_59,_079322,_0385753,RM100000001JRDH_01_0310,

Hide Display 8983AA 34.INSTALL SIDE AIRBAG PRESSURE SENSOR LH (w/ Front Seat Side Airbag)

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>SIDE AIRBAG SENSOR (for Front Door)>INSTALLATION201906,999999,_58,_079257,_0384944,RM100000001IWA6_01_0142,

Hide Display 67838F 35.INSTALL FRONT DOOR NO. 4 SERVICE HOLE COVER LH (w/ Curtain Shield Airbag)

a.

Attach the clip and install the front door No. 4 service hole cover LH with the 4 clips.

Hide Display 67836C 36.INSTALL FRONT DOOR NO. 3 SERVICE HOLE COVER LH (w/ Curtain Shield Airbag)

a.

Attach the claw and install the 3 grommets.

b.

0,0 0,0 false

Install in this Direction

Attach the claw and install the front door No. 3 service hole cover LH as shown in the illustration.

c.

Install the 2 clips.

Hide Display 67832 37.INSTALL FRONT DOOR SERVICE HOLE COVER LH

a.

0,0 0,0 false

Butyl Tape

Apply new butyl tape to the front door panel assembly LH as shown in the illustration.

b.

1.802,0.958 2.344,0.323 true 2.01,1.5 1.677,1.083 true 2,1.563 2.229,1.75 0.229,0.188 10 true *1 2.396,0.198 2.625,0.385 0.229,0.188 10 true *2

*1	Front Door Lock Remote Control Cable Assembly LH
*2	Front Door Inside Locking Cable Assembly LH
	Install in this Direction

Pass the front door lock remote control cable assembly LH and front door inside locking cable assembly LH through a new front door service hole cover LH.

c.

0.229,0.198 0.385,0.375 0.156,0.177 10 true *a 1.865,0.25 2.021,0.427 0.156,0.177 10 true *a 3.104,0.552 3.26,0.729 0.156,0.177 10 true *a

*a	Reference Point
	Butyl Tape

Install the front door service hole cover LH according to the reference points on the front door panel assembly LH.

Hide Display 67626A 38.INSTALL NO. 2 DOOR TRIM BRACKET

a.

Install the No. 2 door trim bracket with the 3 screws.

Hide Display 86160 39.INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>FRONT DOOR SPEAKER>INSTALLATION201902,999999,_56,_078377,_0380010,RM100000001FSEF_02_0001,

Hide Display 67832A 40.INSTALL FRONT DOOR NO. 5 SERVICE HOLE COVER LH

a.

Attach the claw and install the 2 grommets.

b.

Attach the claw and install the front door No. 5 service hole cover LH.

c.

Install the 2 screws.

Hide Display 87940 41.INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH

Click hereVehicle Exterior>MIRROR (EXT)>OUTER REAR VIEW MIRROR>INSTALLATION201906,999999,_59,_079319,_0384984,RM100000001IZUV_02_0011,

Hide Display 68193C 42.INSTALL FRONT DOOR FRONT BELT SEAL LH

a.

0,0 0,0 false

Install in this Direction

Attach the grommet and install the front door front belt seal LH as shown in the illustration.

Hide Display 68195B 43.INSTALL FRONT DOOR REAR BELT SEAL LH

a.

0,0 0,0 false

Install in this Direction

Install the front door rear belt seal LH as shown in the illustration.

Hide Display 68172A 44.INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH

a.

0,0 0,0 false

Install in this Direction

Install the front door inner glass weatherstrip LH as shown in the illustration.

Hide Display 69206B 45.INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH

a.

0,0 0,0 false

Install in this Direction

Install the front door inside handle sub-assembly LH in the direction indicated by the arrow as shown in the illustration.

b.

Attach the claw and clamp to install the front door inside handle sub-assembly LH.

Hide Display 67602 46.INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

a.

1.771,0.854 2.177,0.74 true 0.823,1.281 1.667,1.125 true 2.229,0.635 2.448,0.823 0.219,0.188 10 true *1 0.563,1.198 0.781,1.385 0.219,0.188 10 true *2

*1	Front Door Inside Locking Cable Assembly
*2	Front Door Lock Remote Control Cable Assembly
	Install in this Direction

Attach the clamp and connect the front door lock remote control cable assembly and front door inside locking cable assembly LH to the front door inside handle sub-assembly LH as shown in the illustration.

b.

0,0 0,0 false

Install in this Direction

Attach the claw and install the front door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration.

c.

0,0 0,0 false

Install in this Direction

Attach the clip and install the 3 screws as shown in the illustration.

d.

Remove the protective tape.

Hide Display 84870A 47.INSTALL OUTER MIRROR SWITCH ASSEMBLY (w/ Power Mirror Control System)

Click hereVehicle Exterior>MIRROR (EXT)>OUTER MIRROR SWITCH>INSTALLATION201902,999999,_59,_079319,_0384986,RM100000001GJJY_02_0014,

Hide Display 84040 48.INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

Click hereVehicle Exterior>WINDOW / GLASS>POWER WINDOW MASTER SWITCH>INSTALLATION201902,999999,_59,_079318,_0384707,RM100000001GI0E_01_0001,

Hide Display 49.INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

a.

0.625,2.698 0.927,2.948 true 0.365,2.552 0.604,2.76 0.24,0.208 10 true *a

*a	Tether
	Install in this Direction (1)
	Install in this Direction (2)

Pass the tether through the installation hole of the front door trim board assembly LH and turn the multiplex network master switch assembly with front door upper armrest base panel 90° counterclockwise.

b.

3.052,0.677 3.323,0.917 0.271,0.24 12 false *A

*A	w/ Power Mirror Control System

w/ Power Mirror Control System:

i.

Connect the connector.

c.

Connect the connector.

d.

0,0 0,0 false

Install in this Direction

Attach the claw, guide and clip to install the multiplex network master switch assembly with front door upper armrest base panel.

e.

0,0 0,0 false

Install in this Direction

Attach the claw, guide and clip as shown in the illustration.

f.

Remove the protective tape.

Hide Display 84810 50.INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

Click hereVehicle Exterior>WINDOW / GLASS>FRONT PASSENGER SIDE POWER WINDOW SWITCH>INSTALLATION201902,999999,_59,_079318,_0384708,RM100000001GI0I_02_0001,

Hide Display 51.INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

a.

2.573,2.896 2.833,2.719 true 2.875,2.563 3.083,2.76 0.208,0.198 10 true *a

*a	Tether
	Install in this Direction (1)
	Install in this Direction (2)

Pass the tether through the installation hole of the front door trim board assembly RH and turn the power window regulator switch assembly with front door armrest base panel 90° counterclockwise.

b.

Connect the connector.

c.