RM35X0E _59 Vehicle Exterior _078503 DOOR / HATCH _0385651 FRONT DOOR A

DOOR / HATCH  FRONT DOOR  DISASSEMBLY  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door disassembly/reassembly are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Removal and installation of battery terminal Parking assist monitor system Memorize steering angle neutral point (Click here)
Panoramic view monitor system (Click here)
·

Side television camera assembly LH (Including removal and installation)

·

Outer rear view mirror assembly LH (Including removal and installation)

·

Side television camera assembly RH (Including removal and installation)

·

Outer rear view mirror assembly RH (Including removal and installation)


Side television camera view adjustment Panoramic view monitor system (Click here)
·

Front television camera assembly, radiator grille assembly or front bumper assembly

·

Television camera assembly

·

Side television camera assembly LH or outer rear view mirror assembly LH

·

Side television camera assembly RH or outer rear view mirror assembly RH


Television camera view adjustment (Adjustment of all cameras)
HINT:

Replacement or removal and installation of 2 or more parts


Panoramic view monitor system (Click here)

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link

*: w/ Stop and start system

Stop and start system* Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes). (Click here)
Lane control system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Pre-collision system

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power slide door system Fully close the slide door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the slide door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -

·

Use the same procedure for RHD and LHD vehicles.

·

The procedure listed below is for LHD vehicles.

·

Use the same procedure for the RH and LH sides.

·

Use the same procedure described for the LH side.

·

When removing the front door glass sub-assembly LH, move the front door glass sub-assembly LH to the lowest position before disconnecting the battery negative (-) terminal.



PROCEDURE

Hide 2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


b.

for 1GD-FTV:

Click hereGeneral>MAINTENANCE>1GD-FTV BATTERY>REMOVAL

CAUTION:
B394718

·

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.




Hide 69278B 3.REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH

a.
B537855

Using moulding remover A, detach the claw and remove the front door inside handle bezel LH.


Hide 4.REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

a.
B537856
0,0 0,0 false
V113147

Remove in this Direction


Using moulding remover B, detach the claw, guide and clip toward the front of the vehicle in the direction of the arrow shown in the illustration.


b.
B537857
0,0 0,0 false
V113147

Remove in this Direction


Place your hand at the position shown in the illustration and while pulling the multiplex network master switch assembly with front door armrest base panel toward you, detach the claw, guide and clip.

NOTICE:

Do not damage the multiplex network master switch assembly with front door armrest base panel.


HINT:

Completely detach each claw and clip.



c.
B537858
3.052,0.677 3.323,0.917 0.271,0.24 12 false *A
*A w/ Power Mirror Control System


Disconnect the connector.


d.

w/ Power Mirror Control System:

i.

Disconnect the connector.



e.
B537859
0.625,2.75 0.958,2.917 true 0.365,2.656 0.583,2.865 0.219,0.208 10 true *a
*a Tether
V113147

Turn in this Direction


Rotate the multiplex network master switch assembly with front door armrest base panel 90° clockwise and align the hole of the front door trim panel assembly with the tether position as shown in the illustration.


f.
B537860
0,0 0,0 false
V113147

Remove in this Direction


Remove the tether and multiplex network master switch assembly with front door armrest base panel as shown in the illustration.


Hide 84040 5.REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

Hide 84870A 6.REMOVE OUTER MIRROR SWITCH ASSEMBLY (w/ Power Mirror Control System)

Hide 7.REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

a.
B537861
0,0 0,0 false
V113147

Remove in this Direction


Using moulding remover B, detach the claw, guide and clip toward the front of the vehicle in the direction of the arrow shown in the illustration.


b.
B537862
0,0 0,0 false
V113147

Remove in this Direction


Place your hand at the position shown in the illustration and while pulling the power window regulator switch assembly with front door armrest base panel toward you, detach the claw, guide and clip.

NOTICE:

Do not damage the power window regulator switch assembly with front door armrest base panel.


HINT:

Completely detach each claw and clip.



c.
B537863

Disconnect the connector.


d.
B537864
2.063,2.615 2.344,2.792 true 1.833,2.5 2.042,2.708 0.208,0.208 10 true *a
*a Tether
V113147

Turn in this Direction


Rotate the power window regulator switch assembly with front door armrest base panel 90° counterclockwise and align the hole of the front door trim panel assembly with the tether position as shown in the illustration.


e.
B537865
0,0 0,0 false
V113147

Remove in this Direction


Remove the tether and power window regulator switch assembly with front door armrest base panel as shown in the illustration.


Hide 84810 8.REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

Hide 67602 9.REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

a.
B537866
0,0 0,0 false
V100155

Protective Tape


Apply protective tape to the front door panel as shown in the illustration.


b.
B537867

Remove the 3 screws.


c.
B537869
0,0 0,0 false
V113146

Place Hand Here
V113147

Remove in this Direction


Place your hand at the position shown in the illustration, and while pulling the front door trim board sub-assembly LH toward you, detach the clip.

HINT:

Securely detach the clips one by one.



d.
B537868
0,0 0,0 false
V113146

Place Hand Here
V113147

Remove in this Direction


Place your hand at the position shown in the illustration, and while pulling the front door trim board sub-assembly LH toward you, detach the clip.


e.
B537870
0,0 0,0 false
V113147

Remove in this Direction


Pull the front door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration to detach the claw and remove the front door trim board sub-assembly LH.


f.
B537871
1.771,0.865 2.125,0.75 true 1.323,1.26 1.646,1.125 true 2.188,0.656 2.396,0.844 0.208,0.188 10 true *1 1.063,1.24 1.271,1.417 0.208,0.177 10 true *2
*1 Front Door Inside Locking Cable Assembly LH
*2 Front Door Lock Remote Control Cable Assembly LH
V113147

Remove in this Direction


Detach the clamp and disconnect the front door lock remote control cable assembly LH and front door inside looking cable assembly LH as shown in the illustration.

i.

Disconnect the connector.



Hide 69206B 10.REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH

a.
B537872

Detach the clamp and claw.


b.
B537873
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door inside handle sub-assembly LH in the direction indicated by the arrow as shown in the illustration.


Hide 68172A 11.REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH

a.
B537874
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door inner glass weatherstrip LH as shown in the illustration.


Hide 68195B 12.REMOVE FRONT DOOR REAR BELT SEAL LH

a.
B537875
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door rear belt seal LH as shown in the illustration.


Hide 68193C 13.REMOVE FRONT DOOR FRONT BELT SEAL LH

a.
B537876
0,0 0,0 false
V113147

Remove in this Direction


Detach the grommet and remove the front door front belt seal LH as shown in the illustration.


Hide 67832A 15.REMOVE FRONT DOOR NO. 5 SERVICE HOLE COVER LH

a.
B537877

Remove the 2 screws.


b.

Detach the claw and remove the front door No. 5 service hole cover LH.


c.
B537878

Detach the claw and remove the 2 grommets.


Hide 67626A 17.REMOVE NO. 2 DOOR TRIM BRACKET

a.
B537879

Remove the 3 screws and No. 2 door trim bracket.


Hide 67832 18.REMOVE FRONT DOOR SERVICE HOLE COVER LH

a.
B537880
1.75,0.969 2.146,0.417 true 2.031,1.469 1.729,1.073 true 2.042,1.51 2.281,1.698 0.24,0.188 10 true *1 2.208,0.271 2.448,0.458 0.24,0.188 10 true *2
*1 Front Door Lock Remote Control Cable Assembly LH
*2 Front Door Inside Locking Cable Assembly LH
V113147

Remove in this Direction


Pull out the front door lock remote control cable LH and front door inside locking cable LH from the front door service hole cover LH, and then remove the front door service hole cover LH.

HINT:

Remove any remaining butyl tape from the front door panel.



Hide 67836C 19.REMOVE FRONT DOOR NO. 3 SERVICE HOLE COVER LH (w/ Curtain Shield Airbag)

a.
B537881
0,0 0,0 false
V113147

Remove in this Direction


Remove the 2 clips.


b.

Detach the claw and remove the front door No. 3 service hole cover LH as shown in the illustration.


c.
B537882

Detach the claw and remove the 3 grommets.


Hide 67838F 20.REMOVE FRONT DOOR NO. 4 SERVICE HOLE COVER LH (w/ Curtain Shield Airbag)

a.
B537883

Remove the 4 clips.


b.
B537884
0,0 0,0 false
V100155

Protective Tape


Using a clip remover with its tip wrapped with protective tape, detach the clip and remove the front door No. 4 service hole cover LH.


Hide 68151D 22.DISCONNECT FRONT DOOR GLASS RUN LH

a.
B537885
0,0 0,0 false
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)


Disconnect the front door glass run LH as shown in the illustration.

HINT:

Leave the rear side of the front door glass run LH on the front door front lower frame sub-assembly LH.



Hide 67402F 23.REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

a.
B537886

Remove the hole plug.


b.
B537887
0,0 0,0 false
V113147

Lift up in this Direction


Lift up the front door weatherstrip LH as shown in the illustration.


c.

Remove the screw.


d.
B537888
0,0 0,0 false
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)


Remove the 3 bolts.


e.

Tilt the front door front lower frame sub-assembly LH in the direction (1) indicated by the arrow shown in the illustration.


f.

Pull out the front door front lower frame sub-assembly LH and remove it from the front door panel assembly LH in the direction (2) indicated by the arrow shown in the illustration.


Hide 68102 24.REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH

a.

for Driver Side:

i.

Connect the multiplex network master switch assembly connector.



b.

for Front Passenger Side:

i.

Connect the power window regulator switch assembly connector.




d.

Turn the ignition switch to ON.


e.
B537889

Move the front door glass sub-assembly LH until the installation bolts can be seen.


f.

Turn the ignition switch off.


g.

Disconnect the cable from the negative (-) battery terminal.


ii.

for 1GD-FTV:

Click hereGeneral>MAINTENANCE>1GD-FTV BATTERY>REMOVAL

CAUTION:
B394718

·

After disconnecting the cable from the negative (-) battery terminal, wait for at least 90 seconds to start the operation.

·

If the airbag deploys for any reason, it may cause a serious accident.





h.

for Driver Side:

i.

Disconnect the multiplex network master switch assembly connector.



i.

for Front Passenger Side:

i.

Disconnect the power window regulator switch assembly connector.



j.
B537890
0,0 0,0 false
V100155

Protective Tape


Apply protective tape around the front door panel assembly as shown in the illustration.


k.
B537891

Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the front door glass sub-assembly LH to fall.



l.
B537892
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door glass sub-assembly LH in the direction indicated by the arrow shown in the illustration.

NOTICE:

Be careful not to damage the front door glass sub-assembly LH.



Hide 68151D 25.REMOVE FRONT DOOR GLASS RUN LH

a.
B537893
0,0 0,0 false
V113147

Remove in this Direction


Detach the clip.


b.

Remove the front door glass run LH as shown in the illustration.


Hide 67834 26.REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVER LH

a.
B510852

Detach the claw and remove the front door No. 2 service hole cover LH.


Hide 69820 27.REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY LH

a.
B537894
1.458,0.656 1.948,0.823 true 1.198,0.51 1.417,0.708 0.219,0.198 10 true *a
*a Temporary Bolt
V100135

Bolt
V100136

Connector


Disconnect the connector.


b.

Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator sub-assembly may fall and cause damage.



c.

Remove the 5 bolts and front door window regulator assembly LH.

NOTICE:

Do not damage the front door panel assembly with the front door window regulator assembly LH.


HINT:
B537895
0,0 0,0 false
V113147

Remove in this Direction


When removing the front door window regulator assembly LH, pull it out from the service hole as shown in the illustration.



d.

Remove the temporary bolt from the front door window regulator assembly LH.


Hide 68126 29.REMOVE FRONT DOOR FIX WINDOW GLASS LH

a.
B537896
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door fix window glass LH with the front door fix window weatherstrip LH as shown in the illustration.


Hide 68216 30.REMOVE FRONT DOOR FIX WINDOW WEATHERSTRIP LH

a.
B537897

Remove the front door fix window weatherstrip LH from the front door fix window glass LH.


Hide 67404F 31.REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH

a.
B537898

Remove the 2 bolts.


b.

Detach the guide and remove the front door rear lower frame sub-assembly LH.


Hide 69220 33.REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH

a.
B554819
0,0 0,0 false
V113147

Remove in this Direction
V100155

Protective Tape


w/ Entry and Start System:

i.

Using a screwdriver with its tip wrapped with protective tape, detach the claw and open the connector cover as shown in the illustration.


ii.
B554820
0,0 0,0 false
V100155

Protective Tape


Using a screwdriver with its tip wrapped with protective tape, detach the claw to disconnect the connector and connector cover as shown in the illustration.



b.
B537899
2.458,1.833 2.052,1.281 true 2.448,1.885 2.677,2.063 0.229,0.177 10 true *1
*1 Holder
V113147

Remove in this Direction


Detach the claw and move the holder in the direction indicated by the arrow shown in the illustration.


c.
B537900
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.


Hide 69503 34.REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY LH (w/ Lock Cylinder)

a.
B537901

Remove the hole plug.


b.
B537902

Using a T30 "TORX" socket wrench, loosen the "TORX" screw.


c.
B537903
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door lock cylinder assembly LH as shown in the illustration.


Hide 69217E 35.REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (w/o Lock Cylinder)

a.
B537904

Remove the hole plug.


b.
B537905

Using a T30 "TORX" socket wrench, loosen the "TORX" screw.


c.
B537906
0,0 0,0 false
V113147

Remove in this Direction


Detach the claw and remove the front door outside handle cover RH as shown in the illustration.


Hide 69252 36.REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD LH

a.
B537907

Detach the claw and guide to remove the front door front outside handle pad LH.


Hide 69254C 37.REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD LH

a.
B537908

Detach the guide and remove the front door rear outside handle pad LH.


Hide 69202A 39.REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

a.
B537910
0.104,0.073 0.417,0.271 0.313,0.198 10 false *a 0.125,2.25 0.438,2.448 0.313,0.198 10 false *b
*a Inside
*b Outside


Using a T30 "TORX" socket wrench, loosen the "TORX"screw.


b.

Detach the guide and remove the front door outside handle frame sub-assembly LH.


c.
B554825

w/ Entry and Start System:

i.

Detach the wire harness clamp.



Hide 69720D 43.REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

Hide 69760B 44.REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

Hide 68620 45.REMOVE FRONT DOOR CHECK ASSEMBLY LH

a.
B537917
0,0 0,0 false
V100135

Bolt (A)
V100136

Bolt (B)


Remove the 2 bolts (A), bolt (B) and front door check assembly LH.


Hide 67862 46.REMOVE FRONT DOOR WEATHERSTRIP LH

a.
B537918C01
0,0 0,0 false
V100155

Protective Tape


Using a clip remover with its tip wrapped with protective tape, detach the clip.


b.

Using a screwdriver with its tip wrapped with protective tape, detach the clip and remove the front door weatherstrip LH.

B537919
0,0 0,0 false
V100155

Protective Tape - -



Hide 67837B 47.REMOVE FRONT DOOR DUST PROOF SEAL

a.
B537920

Detach the claw and remove the front door dust proof seal.

HINT:

Use the same procedure described for the other side.



Hide 67001A 48.REMOVE FRONT DOOR PANEL CUSHION

a.
B541398

Detach the claw and remove the front door panel cushion.

HINT:

Use the same procedure described for the other side.