RM35X0E _54 Brake _078668 BRAKE SYSTEM (OTHER) _0381538 BRAKE BOOSTER(for LHD) A

BRAKE SYSTEM (OTHER) BRAKE BOOSTER(for LHD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake booster assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
Disconnect cable from negative (-) battery terminal	Memorize steering angle neutral point	Parking assist monitor system	(201902,999999,_56,_079315,_0385736,RM100000001GNRA,)
Disconnect cable from negative (-) battery terminal	Memorize steering angle neutral point	Panoramic view monitor system	(201906,999999,_56,_079315,_0396274,RM100000001IGR3,)

NOTICE:: Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes).	(201902,999999,_51,_078825,_0382334,RM100000001GBQ1,)
Lane control system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(201902,999999,_58,_078886,_0382740,RM100000001G6XB,)
Pre-collision system		(201902,999999,_58,_078886,_0382740,RM100000001G6XB,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power slide door system	Fully close the slide door by hand. HINT: Initialization is not necessary if the above procedures are performed while the slide door is closed.	(201902,999999,_59,_078503,_0381017,RM100000001FWXM,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 1. PRECAUTION

CAUTION:: Be sure to read Precaution thoroughly before servicing.; ·

for Type A:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type A)>PRECAUTION201906,999999,_58,_079257,_0387732,RM100000001IMN3,

·

for Type B:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type B)>PRECAUTION201902,999999,_58,_079257,_0385034,RM100000001GJPR,

·

for Type C:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type C)>PRECAUTION201906,999999,_58,_079257,_0396679,RM100000001IJ80,

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY201902,999999,_V1,_081196,_0393338,RM100000001HX6Q,

Hide Display 47201 2.REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE MASTER CYLINDER (for LHD)>REMOVAL201902,999999,_54,_078668,_0381536,RM100000001G0KS,

Hide Display 73900 3.REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>KNEE AIRBAG ASSEMBLY>REMOVAL201906,999999,_58,_079257,_0384937,RM100000001IIAE,

Hide Display 44773F 4.SEPARATE UNION TO CHECK VALVE HOSE

Slide the clip and disconnect the union to check valve hose from the brake booster assembly.

Hide Display 82111 5.SEPARATE ENGINE ROOM MAIN WIRE

Disconnect the connector from the vacuum warning switch assembly.

Hide Display 31481K 6.DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE (for Manual Transmission)

Click hereDrivetrain>CLUTCH>CLUTCH MASTER CYLINDER>REMOVAL201906,999999,_52,_078837,_0382377,RM100000001IPII_01_0008,

Hide Display 7.SEPARATE BRAKE LINE

0.531,2.115 0.844,2.271 0.313,0.156 10 false *a 1.646,2.135 1.958,2.292 0.313,0.156 10 false *b

*a	for Automatic Transmission
*b	for Manual Transmission

for Manual Transmission:

Disengage the 3 clamps to remove the brake tube clamp from the brake lines and clutch line.

NOTICE:: ·

Do not damage or deform the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

for Automatic Transmission:

Disengage the 2 clamps to remove the brake tube clamp from the brake lines.

NOTICE:: ·

Do not damage or deform the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

0.583,1.917 0.896,2.073 0.313,0.156 10 false *a 1.646,1.927 1.958,2.083 0.313,0.156 10 false *b

*a	for Manual Transmission
*b	for Automatic Transmission

for Manual Transmission:

Disengage the 2 clamps and separate the brake lines and clutch line from the brake tube clamp.

NOTICE:: ·

Do not damage or deform the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

for Automatic Transmission:

Disengage the clamp and separate the brake line from the brake tube clamp.

NOTICE:: ·

Do not damage or deform the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

Disengage the clamp and remove the brake tube clamp from the vehicle body.

Hide Display 8.REMOVE BRAKE PEDAL RETURN SPRING

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for LHD)>REMOVAL201906,999999,_54,_078668,_0381534,RM100000001IPGV_01_0027,

Hide Display 47264A 9.REMOVE PUSH ROD PIN

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for LHD)>REMOVAL201906,999999,_54,_078668,_0381534,RM100000001IPGV_01_0025,

Hide Display 44610 10.REMOVE BRAKE BOOSTER ASSEMBLY

Remove the 4 nuts and brake booster assembly from the vehicle body.

NOTICE:: Do not apply excessive force to the brake lines.

Hide Display 44785 11.REMOVE BRAKE BOOSTER GASKET