RM35X0E _54 Brake _078668 BRAKE SYSTEM (OTHER) _0381536 BRAKE MASTER CYLINDER(for LHD) A

BRAKE SYSTEM (OTHER) BRAKE MASTER CYLINDER(for LHD) REMOVAL

CAUTION / NOTICE / HINT

NOTICE:: Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

Hide Display 1.REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Hide Display 47220D 2.SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

Disconnect the connector from the brake master cylinder reservoir assembly.

Remove the 2 bolts and separate the brake master cylinder reservoir assembly from the outer cowl top panel sub-assembly.

Hide Display 55738D 3.REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL

Hide Display 55701J 4.REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

Detach the 6 clamps and disconnect the wire harness from the outer cowl top panel sub-assembly.

Remove the 10 bolts and outer cowl top panel sub-assembly.

Hide Display 5.DRAIN BRAKE FLUID

NOTICE:: If brake fluid leaks onto any painted surface, immediately wash it off.

Hide Display 31434 6.DISCONNECT CLUTCH RESERVOIR TUBE (for Manual Transmission)

Slide the clip and disconnect the clutch reservoir tube from the brake master cylinder reservoir assembly.

Hide Display 47234L 7.DISCONNECT NO. 1 RESERVOIR HOSE

Slide the clip and disconnect the No. 1 reservoir hose from the brake master cylinder sub-assembly.

Hide Display 47201 8.REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

Detach the clamp and disconnect the wire harness from the wiring harness clamp bracket.

Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly.

NOTICE:: ·

Do not damage or deform the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

Remove the 2 nuts, brake master cylinder sub-assembly and wiring harness clamp bracket from the brake booster assembly.

NOTICE:: ·

The brake master cylinder sub-assembly requires careful handling. Do not drop or subject the brake master cylinder sub-assembly to any impact. Do not reuse a brake master cylinder sub-assembly that has been dropped.

·

Do not hold the brake master cylinder sub-assembly by the master cylinder piston. Hold the brake master cylinder sub-assembly by its body or its reservoir when carrying it.

·

Do not pull out the master cylinder piston.

·

Do not strike or pinch the master cylinder piston, or cause any damage to the master cylinder piston by any other means.

·

When installing the brake master cylinder sub-assembly to the brake booster assembly, or when removing the brake master cylinder sub-assembly from the brake booster assembly, make sure that the brake master cylinder sub-assembly is kept horizontal or with its tip facing downward (the master cylinder piston is facing upward) to prevent the master cylinder piston from falling out.

·

Do not allow any foreign matter to contaminate the master cylinder piston. If any foreign matter gets on the master cylinder piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the master cylinder piston.

·

Do not use any other type of grease or fluid.

·

Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

Remove the brake master cylinder O-ring from the brake master cylinder sub-assembly.