RM35X0E _59 Vehicle Exterior _078503 DOOR / HATCH _0385653 REAR DOOR OPENING TRIM WEATHERSTRIP(except Wagon) A

DOOR / HATCH  REAR DOOR OPENING TRIM WEATHERSTRIP(except Wagon)  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for RHD and LHD vehicles.

·

The procedure listed below is for LHD vehicles.

·

Use the same procedure for the RH and LH sides.

·

Use the same procedure described for the RH side.



PROCEDURE

Hide 67871E 1.INSTALL NO. 1 SLIDE DOOR WEATHERSTRIP RH

a.
B538381C01
1.146,1.125 1.271,1.042 true 1.104,1.292 1.333,1.229 true 2.26,1.521 2.49,1.458 true 2.208,1.24 2.281,1.365 true 1.396,1.146 1.594,1.333 0.198,0.188 10 true *a 1.292,0.927 1.479,1.104 0.188,0.177 10 true *b 2.531,1.375 2.729,1.563 0.198,0.188 10 true *a 2.083,1.031 2.271,1.208 0.188,0.177 10 true *b
*a Paint Mark
*b Cutout


for Standard Roof:

i.

Match the cutout on the front side of the top of the door opening with the paint mark of the No. 1 slide door weatherstrip RH.


ii.

Match the cutout on the rear side of the top of the door opening with the paint mark of the No. 1 slide door weatherstrip RH and install the No. 1 slide door weatherstrip RH to the top of the door opening.


iii.
B538382C01
1.74,1.854 1.865,1.583 true 1.521,2.188 1.688,2.156 true 1.854,1.458 2.052,1.646 0.198,0.188 10 true *a 1.281,2.115 1.479,2.302 0.198,0.188 10 true *b
*a Connecting Portion
*b Cutout


Match the cutout on the bottom of the door opening with the connecting portion of the No. 1 slide door weatherstrip RH.


iv.

Install the No. 1 slide door weatherstrip RH on the rear side of the door opening.


v.

Install the No. 1 slide door weatherstrip RH on the front and bottom sides of the door opening.

NOTICE:
·

Always align the paint mark when installing the part. If the paint mark position is out of place, water leaks may occur.

·

After the installation, check that the corners are properly installed.



HINT:

To easily install the weatherstrip, first install the area with the paint mark as shown in the illustration. Then install the part toward the corners and push any excess length into the corners.




b.
B538383C01
1.146,1.469 1.094,1.333 true 1.156,1.135 1.25,1.052 true 2.198,1.677 2.219,1.552 true 2.271,1.365 2.198,1.281 true 1.052,1.479 1.26,1.677 0.208,0.198 10 true *a 2.115,1.688 2.323,1.885 0.208,0.198 10 true *a 1.979,1.115 2.188,1.313 0.208,0.198 10 true *b 1.26,0.906 1.469,1.104 0.208,0.198 10 true *b
*a Paint Mark
*b Cutout


for High Roof:

i.

Remove any non-drying sealer on the body with non-residue solvent.

NOTICE:

When installing, make sure that non-drying sealer does not adhere to the body and slide door.



ii.

Match the cutout on the front side of the top of the door opening with the paint mark of a new No. 1 slide door weatherstrip RH.


iii.

Match the cutout on the rear side of the top of the door opening with the paint mark of the No. 1 slide door weatherstrip RH and install the No. 1 slide door weatherstrip RH to the top of the door opening.


iv.
B538384C01
1.51,1.906 1.719,1.615 true 1.927,1.938 2.052,1.938 true 1.76,1.396 1.958,1.615 0.198,0.219 10 true *a 2.073,1.833 2.271,2.052 0.198,0.219 10 true *b
*a Connecting Portion
*b Cutout


Match the cutout on the bottom of the door opening with the connecting portion of the No. 1 slide door weatherstrip RH.


v.

Install the No. 1 slide door weatherstrip RH on the rear sides of the door opening.


vi.

Install the No. 1 slide door weatherstrip RH on the front and bottom side of the door opening.

NOTICE:
·

Always align the paint mark when installing the part. If the paint mark position is out of place, water leaks may occur.

·

After the installation, check that the corners are properly installed.



HINT:

To easily install the weatherstrip, first install the area with the paint mark as shown in the illustration. Then install the part toward the corners and push any excess length into the corners.




c.
B538385C01
2.365,3.729 2.083,3.375 true 2.365,3.729 2.604,3.927 0.24,0.198 10 true *a
*a Cutout


Rotate the roller part of the slide door lower roller arm sub-assembly RH counterclockwise to connect the slide door lower roller arm sub-assembly RH to the cutout of the slide door motor unit RH.

NOTICE:
·

Support the lower portion of the slide door RH when connecting the slide door lower roller arm sub-assembly RH, as the slide door RH becomes unstable.

·

Work with 2 or more persons when connecting the slide door RH in order to prevent deformation and damage.




d.
B538378

w/ Power Slide Door:

i.

Move the slide door RH so that the 2 bolts are visible as shown in the illustration.


ii.

Install the lower slide door roller arm RH to the slide door motor unit RH with the 2 bolts.

Torque:
7.8 N*m (80 kgf*cm, 69 in.*lbf)



e.
B538386C01
0,0 0,0 false
V113147

Install in this Direction


Install the wire harness protector.

i.

Attach the clip as shown in the illustration.


ii.

Install the wire harness protector with the bolt.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)



f.
B538375C01
0,0 0,0 false
V100135

Ground Wire
V100136

Connector


Connect the wire harness (w/o Power Slide Door).

i.

Connect the 2 connectors.


ii.

Install the ground wire with the ground bolt.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)



g.
B538376

Connect the 4 connectors (w/ Power Slide Door).


Hide 51078D 2.INSTALL SIDE STEP BRACKET SUB-ASSEMBLY RH (w/ Power Slide Door, for Standard Roof)

a.
B538372C01
0,0 0,0 false
V100135

Bolt
V100136

Ground Bolt


Install the side step bracket sub-assembly with the 3 bolts.

Torque:
7.8 N*m (80 kgf*cm, 69 in.*lbf)


b.

Install the 2 ground wires with the 2 ground bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 51078D 3.INSTALL SIDE STEP BRACKET SUB-ASSEMBLY RH (w/ Power Slide Door, for High Roof)

a.
B538373C01
0,0 0,0 false
V100135

Bolt
V100136

Ground Bolt


Install the side step bracket sub-assembly with the 3 bolts.

Torque:
7.8 N*m (80 kgf*cm, 69 in.*lbf)


b.

Install the 2 ground wires with the 2 ground bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 51079F 4.INSTALL SIDE STEP BRACKET SUB-ASSEMBLY LH (w/ Power Slide Door, w/ Hand Rail)

a.
B538374C01
0,0 0,0 false
V100135

Bolt
V100136

Ground Bolt


Install the side step bracket sub-assembly with the 4 bolts.

Torque:
7.8 N*m (80 kgf*cm, 69 in.*lbf)


b.

Install the 2 ground wires with the 2 ground bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 68394A 5.INSTALL SLIDE DOOR LOWER RAIL PLATE RH (w/o Power Slide Door)

a.
B538387C01
0,0 0,0 false
V113147

Install in this Direction


Apply MP grease to the guide of the slide door lower rail plate RH.


b.

Attach the guide and install the slide door lower rail plate RH with the bolt as shown in the illustration.


Hide 68394A 6.INSTALL SLIDE DOOR LOWER RAIL PLATE RH (w/ Power Slide Door)

a.
B538388C01
0,0 0,0 false
V113147

Install in this Direction


Install the slide door lower rail plate RH with the clip as shown in the illustration.


Hide 11. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL (w/ Rear Curtain Shield Airbag)

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>WORK PROCEDURE

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART