RM35X0E _51 Engine / Hybrid System _078720 7GR-FKS ENGINE CONTROL _0381907 SFI SYSTEM C

7GR-FKS ENGINE CONTROL  SFI SYSTEM  P003612  HO2S Heater Control Circuit Bank 1 Sensor 2 Circuit Short to Battery  P003614  HO2S Heater Control Circuit Bank 1 Sensor 2 Circuit Short to Ground or Open  P005612  HO2S Heater Control Bank 2 Sensor 2 Circuit Short to Battery  P005614  HO2S Heater Control Bank 2 Sensor 2 Circuit Short to Ground or Open  P102A9E  O2 Sensor Heater Performance Bank 1 Sensor 2 Stuck On  P105A9E  O2 Sensor Heater Performance Bank 2 Sensor 2 Stuck On  


DESCRIPTION

Refer to DTC P013613.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>P013613

HINT:
·

When any of these DTCs are stored, the ECM enters fail-safe mode. The ECM turns off the heated oxygen sensor heater in fail-safe mode. Fail-safe mode continues until the ignition switch is turned off.

·

The heated oxygen sensor heater circuit uses a relay on the +B side of the circuit.


A439408E04
0.167,1.094 2,1.292 1.833,0.198 10 false from Battery 2.125,2.354 4.271,2.552 2.146,0.198 10 false EFI MAIN 1.177,1.25 1.813,1.677 0.635,0.427 10 false EFI-MAIN 3.469,1.01 3.781,1.208 0.313,0.198 10 false +B 3.479,1.552 3.792,1.75 0.313,0.198 10 false E2 4.51,1.01 5.125,1.208 0.615,0.198 10 false HT1B 4.5,1.531 5.115,1.729 0.615,0.198 10 false OX1B 3.906,1.25 4.823,1.448 0.917,0.198 10 false Heater 3.885,1.885 4.802,2.083 0.917,0.198 10 false Sensor 3.49,2.24 6.552,2.438 3.063,0.198 10 false Heated Oxygen Sensor 5.125,0.99 5.74,1.188 0.615,0.198 10 false HT1B 5.115,1.542 5.729,1.74 0.615,0.198 10 false OX1B 5.125,2.583 5.74,2.781 0.615,0.198 10 false EX1B 5.125,2.99 5.74,3.188 0.615,0.198 10 false MREL 5.844,3.469 6.302,3.667 0.458,0.198 10 false ECM 0.083,0.094 7.115,0.292 7.031,0.198 10 false Reference (System Diagram of Bank 1 Sensor 2): 2.979,1.26 3.667,1.49 0.688,0.229 10 false EFI NO. 2


DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P003612 HO2S Heater Control Circuit Bank 1 Sensor 2 Circuit Short to Battery Heated oxygen sensor heater current reaches high limit (1 trip detection logic).
·

Short in heated oxygen sensor (bank 1 sensor 2) heater circuit

·

Heated oxygen sensor (bank 1 sensor 2)

·

ECM


Comes on DTC stored SAE Code: P0038
P003614 HO2S Heater Control Circuit Bank 1 Sensor 2 Circuit Short to Ground or Open Heated oxygen sensor heater current is the specified value or less while the heater is operating (1 trip detection logic).
·

Open or short in heated oxygen sensor (bank 1 sensor 2) heater circuit

·

Heated oxygen sensor (bank 1 sensor 2)

·

ECM


Comes on DTC stored SAE Code: P0037
P005612 HO2S Heater Control Bank 2 Sensor 2 Circuit Short to Battery Heated oxygen sensor heater current reaches high limit (1 trip detection logic).
·

Short in heated oxygen sensor (bank 2 sensor 2) heater circuit

·

Heated oxygen sensor (bank 2 sensor 2)

·

ECM


Comes on DTC stored SAE Code: P0058
P005614 HO2S Heater Control Bank 2 Sensor 2 Circuit Short to Ground or Open Heated oxygen sensor heater current is the specified value or less while the heater is operating (1 trip detection logic).
·

Open or short in heated oxygen sensor (bank 2 sensor 2) heater circuit

·

Heated oxygen sensor (bank 2 sensor 2)

·

ECM


Comes on DTC stored SAE Code: P0057
P102A9E O2 Sensor Heater Performance Bank 1 Sensor 2 Stuck On Heated oxygen sensor heater current is higher than the specified value while the heater is not operating (1 trip detection logic).
·

Short in heated oxygen sensor (bank 1 sensor 2) heater circuit

·

Heated oxygen sensor (bank 1 sensor 2)

·

ECM


Comes on DTC stored SAE Code: P102D
P105A9E O2 Sensor Heater Performance Bank 2 Sensor 2 Stuck On Heated oxygen sensor heater current is higher than the specified value while the heater is not operating (1 trip detection logic).
·

Short in heated oxygen sensor (bank 2 sensor 2) heater circuit

·

Heated oxygen sensor (bank 2 sensor 2)

·

ECM


Comes on DTC stored SAE Code: P105D

MONITOR DESCRIPTION

The sensing portion of the heated oxygen sensor has a zirconia element which is used to detect the oxygen concentration in the exhaust gas. If the zirconia element is at the appropriate temperature, and the difference between the oxygen concentrations surrounding the inside and outside surfaces of the sensor is large, the zirconia element generates voltage signals. In order to increase the oxygen concentration detecting capacity of the zirconia element, the ECM supplements the heat from the exhaust with heat from a heating element inside the sensor.

Heated Oxygen Sensor Heater Range Check (P003612, P003614, P005612, P005614, P102A9E and P105A9E):

The ECM monitors the current applied to the heated oxygen sensor heater to check the heater for malfunctions.

If the heater current is outside the normal range, the signal transmitted by the heated oxygen sensor becomes inaccurate. When the current in the heated oxygen sensor heater is outside the normal operating range, the ECM interprets this as a malfunction in the sensor heater and stores a DTC.



MONITOR STRATEGY

Required Sensors/Components Heated oxygen sensor (sensor 2) heater
Frequency of Operation Continuous

TYPICAL ENABLING CONDITIONS

Time after heater on 10 seconds or more

CONFIRMATION DRIVING PATTERN

A262623E75
0.771,0.979 1.563,1.271 0.792,0.292 10 false 3000 rpm 0.979,1.719 1.5,1.969 0.521,0.25 10 false Idling 0.177,2.052 1.396,2.469 1.219,0.417 10 false Ignition Switch ON 1.927,2.135 2.24,2.375 0.313,0.24 10 false [A] 2.76,1.625 3.146,1.938 0.385,0.313 10 false [B] 4.021,0.865 4.323,1.146 0.302,0.281 10 false [C] 5.385,1.604 5.594,2.135 0.208,0.531 10 false [D] 2.271,2.594 3.469,2.75 1.198,0.156 10 false 5 minutes or more 4.875,2.604 6.073,2.76 1.198,0.156 10 false 5 minutes or more 3.854,2.615 4.458,2.854 0.604,0.24 10 false 1 minute 5.979,3.031 6.177,3.229 0.198,0.198 10 false [E]

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON [A].

7.

Turn the GTS on.

8.

Start the engine and idle it for 5 minutes or more [B].

9.

With the vehicle stationary, depress the accelerator pedal and maintain an engine speed of 3000 rpm for 1 minute [C].

10.

Idle the engine for 5 minutes or more [D].

11.

Enter the following menus: Powertrain / Engine / Trouble Codes [E].

12.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



13.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

14.

Input the DTC: P003612, P003614, P005612, P005614, P014118, P016118, P102A9E or P105A9E.

15.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system has a malfunction.

·

If the judgment result is INCOMPLETE, perform steps [B] through [E] again.




CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


HINT:
·

Bank 1 refers to the bank that includes the No. 1 cylinder*.

*: The No. 1 cylinder is the cylinder which is farthest from the transmission.

·

Bank 2 refers to the bank that does not include the No. 1 cylinder.

·

Sensor 1 refers to the sensor closest to the engine assembly.

·

Sensor 2 refers to the sensor farthest away from the engine assembly.

·

Refer to "Data List / Active Test" [O2 Sensor Heater B1S2, O2 Sensor Heater Current Value B1S2, O2 Sensor Heater B2S2 and O2 Sensor Heater Current Value B2S2].

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>DATA LIST / ACTIVE TEST

·

When the values for the Data List item O2 Sensor Heater Current Value B1S2 and O2 Sensor Heater Current Value B2S2 are not 0 A, the heater is on.

·

Change the fuel injection volume using the Control the Injection Volume for A/F Sensor function provided in the Active Test and monitor the heated oxygen sensor output voltage (Click here Engine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>P013613). If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning.

·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.INSPECT HEATED OXYGEN SENSOR (HEATER RESISTANCE)

OK

2.CHECK TERMINAL VOLTAGE (POWER SOURCE OF HEATED OXYGEN SENSOR)

NG

2.CHECK TERMINAL VOLTAGE (POWER SOURCE OF HEATED OXYGEN SENSOR)
A209299C33
0.438,0.698 0.938,0.948 0.5,0.25 0.458,1.323 0.958,1.573 0.5,0.25 0.448,1.01 0.948,1.26 0.5,0.25 0.458,1.635 0.958,1.885 0.5,0.25 1.854,1.052 2.427,0.771 true 0.156,0.073 0.375,0.281 0.219,0.208 10 false *a 2.458,0.656 2.656,0.813 0.198,0.156 10 false +B 0.552,0.74 0.958,1 0.406,0.26 10 false E50 0.573,1.063 0.979,1.323 0.406,0.26 10 false E47 1,0.76 1.219,0.969 0.219,0.208 10 false *b 1.031,1.063 1.25,1.271 0.219,0.208 10 false *c 0.563,1.375 0.969,1.635 0.406,0.26 10 false E51 0.573,1.677 0.979,1.938 0.406,0.26 10 false E48 1.052,1.365 1.271,1.573 0.219,0.208 10 false *d 1.031,1.677 1.25,1.885 0.219,0.208 10 false *e
*a Front view of wire harness connector
(to Heated Oxygen Sensor)
*b Bank 1 (for Automatic Transmission Models)
*c Bank 2 (for Automatic Transmission Models)
*d Bank 1 (for Manual Transmission Models)
*e Bank 2 (for Manual Transmission Models)


a.

Disconnect the heated oxygen sensor connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage (for Automatic Transmission Models):
Tester Connection Condition Specified Condition
E50-2 (+B) - Body ground Ignition switch ON 11 to 14 V
E47-2 (+B) - Body ground Ignition switch ON 11 to 14 V


Standard Voltage (for Manual Transmission Models):
Tester Connection Condition Specified Condition
E51-2 (+B) - Body ground Ignition switch ON 11 to 14 V
E48-2 (+B) - Body ground Ignition switch ON 11 to 14 V



Result:
Proceed to
OK
NG



OK

3.CHECK HARNESS AND CONNECTOR (HEATED OXYGEN SENSOR - ECM)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 1 INTEGRATION RELAY - HEATED OXYGEN SENSOR)

3.CHECK HARNESS AND CONNECTOR (HEATED OXYGEN SENSOR - ECM)
a.

Disconnect the heated oxygen sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance (for Automatic Transmission Models):
Tester Connection Condition Specified Condition
E50-1 (HT1B) - N1-4 (HT1B) Always Below 1 Ω
E47-1 (HT2B) - N1-3 (HT2B) Always Below 1 Ω
E50-1 (HT1B) or N1-4 (HT1B) - Body ground and other terminals Always 10 kΩ or higher
E47-1 (HT2B) or N1-3 (HT2B) - Body ground and other terminals Always 10 kΩ or higher


Standard Resistance (for Manual Transmission Models):
Tester Connection Condition Specified Condition
E51-1 (HT1B) - N1-4 (HT1B) Always Below 1 Ω
E48-1 (HT2B) - N1-3 (HT2B) Always Below 1 Ω
E51-1 (HT1B) or N1-4 (HT1B) - Body ground and other terminals Always 10 kΩ or higher
E48-1 (HT2B) or N1-3 (HT2B) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

4.CLEAR DTC

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTC.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

5.CHECK WHETHER DTC OUTPUT RECURS (DTC P003612, P003614, P005612, P005614, P102A9E OR P105A9E)
5.CHECK WHETHER DTC OUTPUT RECURS (DTC P003612, P003614, P005612, P005614, P102A9E OR P105A9E)
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P003612, P003614, P005612, P005614, P102A9E or P105A9E is output B




A

B