RM35X0E _51 Engine / Hybrid System _078603 7GR-FKS ENGINE MECHANICAL _0381339 CAMSHAFT A

7GR-FKS ENGINE MECHANICAL CAMSHAFT INSTALLATION

PROCEDURE

Hide Display 1.SET NO. 1 CYLINDER TO TDC/COMPRESSION

2.49,1.25 2.49,1.875 2.49,1.875 2.635,1.875 true 2.302,1.177 1.823,0.563 1.823,0.563 1.677,0.563 true 2.667,1.802 2.906,2.01 0.24,0.208 10 false *a 1.469,0.469 1.667,0.667 0.198,0.198 10 true *b

*a	"0" Timing Mark
*b	Timing Mark (Cutout)

Turn the crankshaft clockwise to align the timing mark (cutout) on the crankshaft pulley with the "0" timing mark on the timing chain cover assembly.

Hide Display 13050 2.SET CAMSHAFT TIMING GEAR ASSEMBLY (for Bank 2)

HINT:: Perform "Inspection After Repairs" after replacing the camshaft timing gear assembly.; Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201902,999999,_51,_078720,_0381907,RM100000001G2VV,

2.729,0.906 2.417,1.792 2.417,1.792 2.24,1.792 true 2.781,0.604 2.573,0.271 2.573,0.271 2.417,0.271 true 2.042,1.688 2.24,1.906 0.198,0.219 10 false *a 2.208,0.177 2.417,0.385 0.208,0.208 10 true *b

*a	Timing Mark
*b	Mark Plate (Yellow)

Align the mark plate (yellow) with the timing mark of the camshaft timing gear as shown in the illustration and install the No. 2 chain sub-assembly to the camshaft timing gear assembly.

1.177,1.344 1.979,0.344 1.979,0.344 2.333,0.333 true 2.427,0.24 2.75,0.469 0.323,0.229 10 true *a

*a	Place on camshaft timing gear

Install the chain sub-assembly to the camshaft timing gear assembly, and then set the camshaft timing gear assembly to the camshaft housing sub-assembly LH.

HINT:: ·

Place the chain sub-assembly on the camshaft timing gear assembly but do not engage the teeth of the sprocket and the chain sub-assembly.

·

Install the camshaft timing gear assembly so that the timing mark is facing upward.

Hide Display 13070A 3.SET CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY (for Bank 2)

HINT:: Perform "Inspection After Repairs" after replacing the camshaft timing exhaust gear assembly.; Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201902,999999,_51,_078720,_0381907,RM100000001G2VV,

2.573,2.073 2.865,1.417 2.865,1.417 3.021,1.417 true 2.531,2.563 2.469,2.708 2.469,2.708 2.469,2.906 true 3.052,1.323 3.271,1.552 0.219,0.229 10 false *a 2.396,2.927 2.594,3.125 0.198,0.198 10 true *b

*a	Timing Mark
*b	Mark Plate (Yellow)

Align the mark plate (yellow) with the timing mark of the camshaft timing exhaust gear as shown in the illustration and install the No. 2 chain sub-assembly to the camshaft timing exhaust gear.

Set the camshaft timing exhaust gear assembly to the camshaft housing sub-assembly LH.

Hide Display 13560A 4.SET NO. 3 CHAIN TENSIONER ASSEMBLY

While lifting up the camshaft timing exhaust gear, pass the No. 3 chain tensioner assembly through the No. 2 chain sub-assembly and set it in place.

NOTICE:: Temporarily set the No. 3 chain tensioner assembly only, do not install the bolt.

Hide Display 13053 5.INSTALL NO. 3 CAMSHAFT SUB-ASSEMBLY

HINT:: Perform "Inspection After Repairs" after replacing the No. 3 camshaft sub-assembly.; Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201902,999999,_51,_078720,_0381907,RM100000001G2VV,

Clean the camshaft housing sub-assembly LH and camshaft journals and apply engine oil to them.

2.323,0.302 2.135,0.302 2.135,0.302 1.979,0.531 false 2.948,1.573 2.552,1.573 false 0.615,1.594 0.948,1.594 0.948,1.594 1.188,1.094 true 0.604,1.042 1.063,1.042 false 2.396,0.177 2.563,0.344 0.167,0.167 10 false *1 3,1.469 3.167,1.635 0.167,0.167 10 false *2 0.417,1.5 0.604,1.698 0.188,0.198 10 false *3 0.406,0.948 0.573,1.115 0.167,0.167 10 false *4

*1	Valve Rocker Arm
*2	Valve Lash Adjuster Assembly
*3	Valve Stem
*4	Valve Stem Cap

Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

0.75,3.281 0.625,2.615 0.625,2.615 0.427,2.615 true 1.833,3.469 2.146,2.74 2.146,2.74 2.333,2.74 true 0.229,2.521 0.417,2.729 0.188,0.208 10 false *a 2.354,2.656 2.552,2.865 0.198,0.208 10 false *b

*a	Pin Hole
*b	Straight Pin

Put the camshaft timing gear assembly and No. 3 camshaft sub-assembly together by aligning the pin hole and straight pin.

Lightly press and turn the camshaft timing gear assembly against the No. 3 camshaft sub-assembly, and press harder after the pin enters the hole.

NOTICE:: Securely insert the straight pin of the No. 3 camshaft sub-assembly into the pin hole of the camshaft timing gear assembly.

Check that there is no clearance between the camshaft timing gear assembly flange and No. 3 camshaft sub-assembly.

Hide Display 13054 6.INSTALL NO. 4 CAMSHAFT SUB-ASSEMBLY

HINT:: Perform "Inspection After Repairs" after replacing the No. 4 camshaft sub-assembly.; Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201902,999999,_51,_078720,_0381907,RM100000001G2VV,

Clean the camshaft housing sub-assembly LH and camshaft journals and apply engine oil to them.

*1	Valve Rocker Arm
*2	Valve Lash Adjuster Assembly
*3	Valve Stem
*4	Valve Stem Cap

Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

0.896,3.406 0.583,2.563 0.583,2.563 0.385,2.563 true 1.26,3.406 1.396,2.635 1.396,2.635 1.719,2.635 true 0.188,2.469 0.385,2.698 0.198,0.229 10 false *a 1.76,2.542 1.948,2.74 0.188,0.198 10 false *b

*a	Pin Hole
*b	Straight Pin

Put the camshaft timing exhaust gear assembly and No. 4 camshaft sub-assembly together by aligning the pin hole and straight pin.

Lightly press and turn the camshaft timing exhaust gear assembly against the No. 4 camshaft sub-assembly, and press harder after the pin enters the hole.

NOTICE:: Securely insert the straight pin of the No. 4 camshaft sub-assembly into the pin hole of the camshaft timing exhaust gear assembly.

Check that there is no clearance between the camshaft timing exhaust gear assembly flange and No. 4 camshaft sub-assembly.

Hide Display 7.TEMPORARILY SET CAMSHAFT BEARING CAP (for Bank 2)

Clean the camshaft bearing caps and apply engine oil to them.

Slide the camshaft timing gear assembly and camshaft timing exhaust gear assembly toward the front of the vehicle.

HINT:: To ensure there is sufficient space for installing the No. 3 camshaft bearing cap and No. 4 camshaft bearing cap, slide the camshaft timing gear assembly and camshaft timing exhaust gear assembly.

2.115,1.729 2.115,1.948 2.115,1.948 2.573,1.948 false 2.333,1.604 2.333,1.948 false 2.625,1.406 2.781,1.302 2.781,1.302 2.875,1.302 true 1.615,0.271 1.813,0.094 1.813,0.094 1.927,0.094 true 1.698,0.885 1.896,0.708 1.896,0.708 2.01,0.708 true 1.969,0.021 2.167,0.188 0.198,0.167 10 true *3 2.906,1.219 3.115,1.396 0.208,0.177 10 false *1 2.615,1.865 2.833,2.031 0.219,0.167 10 false *2 2.021,0.625 2.219,0.792 0.198,0.167 10 true *4

*1	Replacement Bolt
*2	Replacement Washer
*3	No. 3 Camshaft Bearing Cap
*4	No. 4 Camshaft Bearing Cap

Remove the replacement bolts and washers (No. 3 camshaft bearing cap side and No. 4 camshaft bearing cap side).

NOTICE:: Do not remove any of the replacement bolts and washers other than those on the No. 3 camshaft bearing cap side and No. 4 camshaft bearing cap side.

Temporarily set the No. 3 camshaft bearing cap and No. 4 camshaft bearing cap.

NOTICE:: ·

Do not install the bolts of the No. 3 camshaft bearing cap and No. 4 camshaft bearing cap.

·

Do not install any camshaft bearing caps other than the No. 3 camshaft bearing cap and No. 4 camshaft bearing cap.

Slide the camshaft timing gear assembly and camshaft timing exhaust gear assembly toward the rear of the vehicle.

NOTICE:: Securely insert the straight pins of the No. 3 camshaft sub-assembly and No. 4 camshaft sub-assembly into the pin holes of the camshaft timing gear assembly and camshaft timing exhaust gear assembly.

Hide Display 8.TEMPORARILY INSTALL CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 2)

Check that there is no clearance between the camshaft timing gear assembly flange and No. 3 camshaft sub-assembly.

Apply engine oil to the areas of the camshaft timing gear bolt shown in the illustration.

2.24,0.302 2.521,0.573 0.281,0.271 10 false *a 0.406,0.198 0.688,0.469 0.281,0.271 10 false *b

*a	Hold
*b	Turn

Use a wrench to hold the hexagonal portion of the No. 3 camshaft sub-assembly.

Temporarily install the camshaft timing gear bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

NOTICE:: ·

Installing the camshaft timing gear bolt while there is external force applied to the camshaft timing gear assembly could result in damage to the engine, so make sure that the camshaft bearing cap is not installed when temporarily installing the camshaft timing gear bolt.

·

Be careful not to damage the camshaft housing sub-assembly LH or spark plug tube with the wrench.

·

Make sure that the flange part of the camshaft timing gear bolt is directly contacting the camshaft timing gear assembly.

Hide Display 9.TEMPORARILY INSTALL CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 2)

Check that there is no clearance between the camshaft timing exhaust gear assembly flange and No. 4 camshaft sub-assembly.

Apply engine oil to the areas of the camshaft timing gear bolt shown in the illustration.

2.417,0.823 2.688,1.052 0.271,0.229 10 false *a 0.708,0.781 1.021,1.052 0.313,0.271 10 false *b

*a	Hold
*b	Turn

Use a wrench to hold the hexagonal portion of the No. 4 camshaft sub-assembly.

Temporarily install the camshaft timing gear bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

NOTICE:: ·

Installing the camshaft timing gear bolt while there is external force applied to the camshaft timing exhaust gear assembly could result in damage to the engine, so make sure that the camshaft bearing cap is not installed when temporarily installing the camshaft timing gear bolt.

·

Be careful not to damage the camshaft housing sub-assembly LH or spark plug tube with the wrench.

·

Make sure that the flange part of the camshaft timing gear bolt is directly contacting the camshaft timing exhaust gear assembly.

Hide Display 10.INSTALL CAMSHAFT BEARING CAP (for Bank 2)

Clean the camshaft bearing caps and apply engine oil to them.

2.583,1.625 2.771,1.625 false 2.063,1.948 2.063,2.115 2.063,2.115 2.521,2.115 false 2.292,1.833 2.292,2.104 false 0.802,2.177 1.115,2.375 0.313,0.198 10 false *a 1.417,2.167 1.729,2.365 0.313,0.198 10 false *b 2.813,1.531 3.125,1.729 0.313,0.198 10 false *1 2.594,2.021 2.906,2.219 0.313,0.198 10 false *2 0.49,2.573 0.656,2.75 0.167,0.177 10 false 20 0.344,2.969 0.51,3.146 0.167,0.177 10 false 19 0.49,3.583 0.656,3.76 0.167,0.177 10 false 22 0.365,3.99 0.531,4.167 0.167,0.177 10 false 21 1.24,2.594 1.406,2.771 0.167,0.177 10 false 10 1.208,2.958 1.375,3.135 0.167,0.177 10 false 8 1.208,3.198 1.375,3.375 0.167,0.177 10 false 9 1.156,3.656 1.323,3.833 0.167,0.177 10 false 12 1.24,3.979 1.406,4.156 0.167,0.177 10 false 7 1.198,4.208 1.365,4.385 0.167,0.177 10 false 11 2.604,4.188 2.771,4.365 0.167,0.177 10 false 5 2.583,3.948 2.75,4.125 0.167,0.177 10 false 1 2.594,3.635 2.76,3.813 0.167,0.177 10 false 6 2.594,3.188 2.76,3.365 0.167,0.177 10 false 3 2.583,2.948 2.75,3.125 0.167,0.177 10 false 2 2.552,2.594 2.719,2.771 0.167,0.177 10 false 4 3.146,2.573 3.313,2.75 0.167,0.177 10 false 16 3.188,2.979 3.354,3.156 0.167,0.177 10 false 14 3.188,3.219 3.354,3.396 0.167,0.177 10 false 15 3.177,3.604 3.344,3.781 0.167,0.177 10 false 18 3.177,3.896 3.344,4.073 0.167,0.177 10 false 13 3.188,4.146 3.354,4.323 0.167,0.177 10 false 17

*1	Replacement Bolt
*2	Replacement Washer
*a	Replacement Bolts and Washers Removal
*b	Part Installation
	Bolt A
	Bolt B

Check the marks and numbers on the camshaft bearing caps, and then remove the replacement bolts and washers in the order shown in the illustration. Immediately after removing the replacement bolts and washers in the location for a bearing cap, install the bearing cap with the bolts in the order shown in the illustration.

Torque:: Bolt A : 28 N*m (286 kgf*cm, 21 ft.*lbf); Bolt B : 16 N*m (163 kgf*cm, 12 ft.*lbf)

NOTICE:: ·

Be sure to follow the numerical order when performing this procedure.

·

Do not drop replacement bolts and washers into the cylinder head.

Check the torque of each bolt again.

Hide Display 11.TIGHTEN CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 2)

2.24,0.302 2.521,0.573 0.281,0.271 10 false *a 0.406,0.198 0.688,0.469 0.281,0.271 10 false *b

*a	Hold
*b	Turn

Use a wrench to hold the hexagonal portion of the No. 3 camshaft sub-assembly.

Tighten the camshaft timing gear bolt.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:: Be careful not to damage the camshaft housing sub-assembly LH or spark plug tube with the wrench.

Hide Display 12.TIGHTEN CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 2)

2.448,0.865 2.719,1.094 0.271,0.229 10 false *a 0.729,0.76 1.042,1.031 0.313,0.271 10 false *b

*a	Hold
*b	Turn

Use a wrench to hold the hexagonal portion of the No. 4 camshaft sub-assembly.

Tighten the camshaft timing gear bolt.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:: Be careful not to damage the camshaft housing sub-assembly LH or spark plug tube with the wrench.

Hide Display 13560A 13.TIGHTEN NO. 3 CHAIN TENSIONER ASSEMBLY

Install the bolt to the No. 3 chain tensioner assembly.

Tighten the bolt.

Torque:: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Hide Display 13506 14.CONNECT CHAIN SUB-ASSEMBLY (for Bank 2)

1.281,3.542 2.521,2.313 2.521,2.313 2.813,2.313 true 2.854,2.219 3.063,2.438 0.208,0.219 10 false *a

*a	Paint Mark

Align the paint marks on the camshaft timing gear assembly and chain sub-assembly and install the chain sub-assembly to the camshaft timing gear assembly.

HINT:: If the paint marks are not aligned, align them by turning the camshaft slightly.

Hide Display 13050 15.SET CAMSHAFT TIMING GEAR ASSEMBLY (for Intake Side of Bank 1)

HINT:: Perform "Inspection After Repairs" after replacing camshaft timing gear assembly.; Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201902,999999,_51,_078720,_0381907,RM100000001G2VV,

0.615,0.667 0.615,0.219 0.615,0.219 0.74,0.219 true 0.729,0.885 0.958,1.792 0.958,1.792 1.156,1.792 true 1.188,1.698 1.469,1.938 0.281,0.24 10 false *a 0.781,0.125 1.031,0.323 0.25,0.198 10 true *b

*a	Timing Mark
*b	Mark Plate (Yellow)

Align the mark plate (yellow) with the timing mark of the camshaft timing gear assembly as shown in the illustration and install the No. 2 chain sub-assembly to the camshaft timing gear assembly.

1.156,0.438 1.51,0.427 1.51,0.427 1.958,1.094 true 0.823,0.323 1.125,0.531 0.302,0.208 10 true *a

*a	Place on camshaft timing gear

Install the chain to the camshaft timing gear assembly, and then set the camshaft timing gear assembly to the camshaft housing sub-assembly RH.

HINT:: ·

Place the chain on the camshaft timing gear assembly but do not engage the teeth of the sprocket and the chain sub-assembly.

·

Install the camshaft timing gear assembly so that the timing mark is facing upward.

Hide Display 13070A 16.SET CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY (for Exhaust Side of Bank 1)

HINT:: Perform "Inspection After Repairs" after replacing the camshaft exhaust gear assembly.; Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201902,999999,_51,_078720,_0381907,RM100000001G2VV,

0.823,2.115 0.917,1.99 0.917,1.99 1.031,1.99 false 0.677,2.76 0.677,2.531 true 1.063,1.906 1.344,2.156 0.281,0.25 10 true *a 0.615,2.792 0.854,3.031 0.24,0.24 10 true *b

*a	Timing Mark
*b	Mark Plate (Yellow)

Align the mark plate (yellow) with the timing mark of the camshaft timing exhaust gear assembly as shown in the illustration and install the No. 2 chain sub-assembly to the camshaft timing exhaust gear assembly.

Set the camshaft timing exhaust gear assembly to the camshaft housing sub-assembly RH.

Hide Display 13550 17.TEMPORARILY SET NO. 2 CHAIN TENSIONER ASSEMBLY

While lifting up the camshaft timing exhaust gear assembly, pass the No. 2 chain tensioner assembly through the No. 2 chain sub-assembly and set it in place.

NOTICE:: Temporarily set the No. 2 chain tensioner assembly only, do not install the bolt.

Hide Display 13511 18.INSTALL CAMSHAFT

HINT:: Perform "Inspection After Repairs" after replacing the camshaft.; Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201902,999999,_51,_078720,_0381907,RM100000001G2VV,

1.094,1.76 1.417,1.76 1.417,1.76 1.563,2.031 true 0.854,1.677 1.063,1.875 0.208,0.198 10 true *a

5° to 10°

Turn the crankshaft clockwise until it is in the position shown in the illustration so that the chain sub-assembly can be installed easily.

HINT:: When turning the crankshaft, engine oil may spray out of the oil holes.

Clean the camshaft housing sub-assembly RH and camshaft journals and apply engine oil to them.

2.323,0.302 2.135,0.302 2.135,0.302 1.979,0.531 false 2.948,1.573 2.552,1.573 false 0.646,1.594 0.969,1.594 0.969,1.594 1.188,1.094 true 0.604,1.042 1.063,1.042 false 2.396,0.177 2.563,0.344 0.167,0.167 10 false *1 3,1.469 3.167,1.635 0.167,0.167 10 false *2 0.458,1.5 0.667,1.708 0.208,0.208 10 false *3 0.406,0.948 0.573,1.115 0.167,0.167 10 false *4

*1	Valve Rocker Arm
*2	Valve Lash Adjuster Assembly
*3	Valve Stem
*4	Valve Stem Cap

Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

0.75,3.281 0.5,2.563 0.5,2.563 0.333,2.563 true 1.813,3.458 1.958,2.875 1.958,2.875 2.156,2.875 true 0.135,2.458 0.333,2.667 0.198,0.208 10 false *a 2.188,2.792 2.448,3.031 0.26,0.24 10 false *b

*a	Pin Hole
*b	Straight Pin

Put the camshaft timing gear assembly and camshaft together by aligning the pin hole and straight pin.

Lightly press and turn the camshaft timing gear assembly against the camshaft, and press harder after the pin enters the hole.

NOTICE:: Securely insert the straight pin of the camshaft into the pin hole of the camshaft timing gear assembly.

Check that there is no clearance between the camshaft timing gear assembly flange and camshaft.

Hide Display 13512 19.INSTALL NO. 2 CAMSHAFT

HINT:: Perform "Inspection After Repairs" after replacing the No. 2 camshaft.; Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201902,999999,_51,_078720,_0381907,RM100000001G2VV,

Clean the camshaft housing sub-assembly RH and camshaft journals and apply engine oil to them.

*1	Valve Rocker Arm
*2	Valve Lash Adjuster Assembly
*3	Valve Stem
*4	Valve Stem Cap

Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

0.885,3.375 0.615,2.51 0.615,2.51 0.469,2.51 true 1.25,3.406 1.521,2.74 1.521,2.74 1.792,2.74 true 0.26,2.406 0.469,2.625 0.208,0.219 10 false *a 1.833,2.646 2.042,2.844 0.208,0.198 10 false *b

*a	Pin Hole
*b	Straight Pin

Put the camshaft timing exhaust gear assembly and No. 2 camshaft together by aligning the pin hole and straight pin.

Lightly press and turn the camshaft timing exhaust gear assembly against the No. 2 camshaft, and press harder after the pin enters the hole.

NOTICE:: Securely insert the straight pin of the No. 2 camshaft into the pin hole of the camshaft timing exhaust gear assembly.

Check that there is no clearance between the camshaft timing exhaust gear assembly flange and No. 2 camshaft.

Hide Display 20.TEMPORARILY SET CAMSHAFT BEARING CAP (for Bank 1)

Clean the camshaft bearing caps and apply engine oil to them.

Slide the camshaft timing gear assembly and camshaft timing exhaust gear assembly toward the front of the vehicle.

HINT:: To ensure there is sufficient space for installing the No. 1 camshaft bearing cap and No. 2 camshaft bearing cap, slide the camshaft timing gear assembly and camshaft timing exhaust gear assembly.

1.74,0.448 1.542,0.271 1.542,0.271 1.427,0.271 true 1.417,1.01 1.219,0.833 1.219,0.833 1.104,0.833 true 0.896,1.729 0.896,1.969 false 1.052,1.813 1.052,1.969 1.052,1.969 0.521,1.969 false 0.646,1.552 0.396,1.552 false 0.188,1.458 0.396,1.635 0.208,0.177 10 false *1 0.302,1.875 0.521,2.042 0.219,0.167 10 false *2 1.208,0.177 1.406,0.344 0.198,0.167 10 true *3 0.896,0.74 1.094,0.906 0.198,0.167 10 true *4

*1	Replacement Bolt
*2	Replacement Washer
*3	No. 1 Camshaft Bearing Cap
*4	No. 2 Camshaft Bearing Cap

Remove the replacement bolts and washers (No. 1 camshaft bearing cap side and No. 2 camshaft bearing cap side).

NOTICE:: Do not remove any of the replacement bolts and washers other than those on the No. 1 camshaft bearing cap side and No. 2 camshaft bearing cap side.

Temporarily set the No. 1 camshaft bearing cap and No. 2 camshaft bearing cap.

NOTICE:: ·

Do not install the bolts of the No. 1 camshaft bearing cap and No. 2 camshaft bearing cap.

·

Do not install any camshaft bearing caps other than the No. 1 camshaft bearing cap and No. 2 camshaft bearing cap.

Slide the camshaft timing gear assembly and camshaft timing exhaust gear assembly toward the rear of the vehicle.

NOTICE:: Securely insert the straight pins of the camshaft and No. 2 camshaft into the pin holes of the camshaft timing gear assembly and camshaft timing exhaust gear assembly.

Hide Display 21.TEMPORARILY INSTALL CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 1)

Check that there is no clearance between the camshaft timing gear assembly flange and camshaft.

Apply engine oil to the areas of the camshaft timing gear bolt shown in the illustration.

0.76,0.323 1.104,0.615 0.344,0.292 10 false *a 2.875,0.417 3.156,0.656 0.281,0.24 10 false *b

*a	Hold
*b	Turn

Use a wrench to hold the hexagonal portion of the camshaft.

Temporarily install the camshaft timing gear bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

NOTICE:: ·

Installing the camshaft timing gear bolt while there is external force applied to the camshaft timing gear assembly could result in damage to the engine, so make sure that the camshaft bearing cap is not installed when temporarily installing the camshaft timing gear bolt.

·

Be careful not to damage the camshaft housing sub-assembly RH or spark plug tube with the wrench.

·

Make sure that the flange part of the camshaft timing gear bolt is directly contacting the camshaft timing gear assembly.

Hide Display 22.TEMPORARILY INSTALL CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 1)

Check that there is no clearance between the camshaft timing exhaust gear assembly flange and No. 2 camshaft.

Apply engine oil to the areas of the camshaft timing gear bolt shown in the illustration.

0.635,0.604 0.896,0.833 0.26,0.229 10 false *a 2.646,0.708 2.906,0.938 0.26,0.229 10 false *b

*a	Hold
*b	Turn

Use a wrench to hold the hexagonal portion of the No. 2 camshaft.

Temporarily install the camshaft timing gear bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

NOTICE:: ·

Installing the camshaft timing gear bolt while there is external force applied to the camshaft timing exhaust gear assembly could result in damage to the engine, so make sure that the camshaft bearing cap is not installed when temporarily installing the camshaft timing gear bolt.

·

Be careful not to damage the camshaft housing sub-assembly RH or spark plug tube with the wrench.

·

Make sure that the flange part of the camshaft timing gear bolt is directly contacting the camshaft timing exhaust gear assembly.

Hide Display 23.INSTALL CAMSHAFT BEARING CAP (for Bank 1)

Clean the camshaft bearing caps and apply engine oil to them.

0.26,1.469 0.5,1.469 false 0.594,1.896 0.917,1.896 0.917,1.896 0.917,1.74 true 0.75,1.885 0.75,1.635 false 0.073,1.385 0.25,1.563 0.177,0.177 10 false *1 0.385,1.792 0.563,1.969 0.177,0.177 10 false *2 0.469,2.063 0.646,2.24 0.177,0.177 10 false *a 1.031,2.063 1.208,2.24 0.177,0.177 10 false *b 0.427,2.469 0.615,2.635 0.188,0.167 10 false 16 0.438,2.813 0.625,2.979 0.188,0.167 10 false 15 0.188,2.802 0.375,2.969 0.188,0.167 10 false 14 0.448,3.104 0.635,3.271 0.188,0.167 10 false 18 0.094,3.104 0.281,3.271 0.188,0.167 10 false 21 0.146,3.948 0.333,4.115 0.188,0.167 10 false 19 0.146,4.198 0.333,4.365 0.188,0.167 10 false 20 0.563,4.167 0.75,4.333 0.188,0.167 10 false 17 0.542,3.927 0.729,4.094 0.188,0.167 10 false 13 1.125,3.885 1.313,4.052 0.188,0.167 10 false 1 1.135,4.135 1.323,4.302 0.188,0.167 10 false 5 1.104,3.51 1.292,3.677 0.188,0.167 10 false 6 1.125,3.083 1.313,3.25 0.188,0.167 10 false 3 1.135,2.844 1.313,3.01 0.177,0.167 10 false 2 1.135,2.469 1.313,2.635 0.177,0.167 10 false 4 1.729,2.479 1.906,2.646 0.177,0.167 10 false 10 1.76,2.833 1.938,3 0.177,0.167 10 false 8 1.76,3.083 1.938,3.25 0.177,0.167 10 false 9 1.708,3.521 1.885,3.688 0.177,0.167 10 false 12 1.75,3.833 1.927,4 0.177,0.167 10 false 7 1.719,4.073 1.896,4.24 0.177,0.167 10 false 11 2.313,3.583 2.49,3.75 0.177,0.167 10 false 26 2.208,2.333 2.385,2.5 0.177,0.167 10 false 24 3.083,2.344 3.26,2.51 0.177,0.167 10 false 23 3.052,3.229 3.229,3.396 0.177,0.167 10 false 22 3.042,3.865 3.219,4.031 0.177,0.167 10 false 25

*1	Replacement Bolt
*2	Replacement Washer
*a	Replacement Bolts and Washers Removal
*b	Part Installation
	Bolt A
	Bolt B

Torque:: Bolt A : 28 N*m (286 kgf*cm, 21 ft.*lbf); Bolt B : 16 N*m (163 kgf*cm, 12 ft.*lbf)

NOTICE:: ·

Be sure to follow the numerical order when performing this procedure.

·

Do not drop replacement bolts and washers into the cylinder head.

Check the torque of each bolt again.

Hide Display 24.TIGHTEN CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 1)

0.719,0.26 1.063,0.552 0.344,0.292 10 false *a 2.875,0.385 3.156,0.625 0.281,0.24 10 false *b

*a	Hold
*b	Turn

Use a wrench to hold the hexagonal portion of the camshaft.

Tighten the camshaft timing gear bolt.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:: Be careful not to damage the camshaft housing sub-assembly RH or spark plug tube with the wrench.

Hide Display 25.TIGHTEN CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 1)

0.615,0.573 0.875,0.802 0.26,0.229 10 false *a 2.708,0.813 2.969,1.042 0.26,0.229 10 false *b

*a	Hold
*b	Turn

Use a wrench to hold the hexagonal portion of the No. 2 camshaft.

Tighten the camshaft timing gear bolt.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:: Be careful not to damage the camshaft housing sub-assembly RH or spark plug tube with the wrench.

Hide Display 13550 26.TIGHTEN NO. 2 CHAIN TENSIONER ASSEMBLY

Install the bolt to the No. 2 chain tensioner assembly.

Tighten the bolt.

Torque:: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Hide Display 13506 27.CONNECT CHAIN SUB-ASSEMBLY (for Bank 1)

2.458,3.281 2.719,2.656 2.719,2.656 2.917,2.656 true 2.948,2.563 3.229,2.76 0.281,0.198 10 false *a

*a	Paint Mark

Align the paint marks on the camshaft timing gear assembly and chain sub-assembly and install the chain sub-assembly to the camshaft timing gear assembly.

HINT:: If the paint marks are not aligned, align them by turning the camshaft slightly.

Hide Display 13540 28.INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

2.74,0.167 3,0.385 0.26,0.219 10 true 30° 3.094,0.875 3.292,1.052 0.198,0.177 10 false 0°

Turn the crankshaft counterclockwise 30° past the "0°" timing mark, and then turn it clockwise to align the notch with the "0°" timing mark.

Turn the crankshaft slightly to eliminate the slack in the chain sub-assembly.

HINT:: Make sure there is some slack in the chain sub-assembly around the area where the chain tensioner is installed.

0.458,1.76 0.656,1.76 0.656,1.76 0.896,1.167 false 2.563,1.031 2.917,1.49 2.917,1.49 2.917,1.646 false 0.26,1.667 0.448,1.875 0.188,0.208 10 false *b 2.042,1.646 2.26,1.865 0.219,0.219 10 false *a 2.844,1.708 3.031,1.917 0.188,0.208 10 false *b

*a	Push
*b	Stopper Plate

While turning the stopper plate of the tensioner clockwise, push in the plunger of the tensioner as shown in the illustration.

While turning the stopper plate of the tensioner counterclockwise, insert a pin of 1.27 mm (0.0500 in.) into the holes in the stopper plate and tensioner to fix the stopper plate in place.

Install the No. 1 chain tensioner assembly with the 2 bolts.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Remove the pin from the No. 1 chain tensioner assembly.

Hide Display 29.INSPECT VALVE TIMING

Check the camshaft timing marks.

NOTICE:: ·

Check each timing mark from a viewpoint directly in line with the center of the camshaft and the timing mark on each camshaft timing gear.

·

If the timing marks are checked from any other viewpoint, the valve timing may appear misaligned.

Check that each camshaft timing mark is positioned as shown in the illustration.

0.396,4.604 0.396,4.5 0.396,4.5 0.677,4.292 false 1.167,4.073 1.167,3.969 1.167,3.969 1.354,3.854 false 3.656,3.552 3.833,3.552 3.833,3.552 4.052,3.698 false 4.5,3.99 4.719,3.99 4.719,3.99 4.792,4.073 false 1.469,0.51 2.031,0.677 2.031,0.677 1.458,0.833 true 4.365,0.479 4.958,0.656 4.958,0.656 4.344,0.833 true 2.094,2.083 1.406,2.365 1.406,2.365 2.073,2.646 true 5.708,2.292 5.094,2.417 5.094,2.417 5.688,2.604 false 2.073,0.583 2.323,0.781 0.25,0.198 10 true *a 0.333,4.625 0.573,4.844 0.24,0.219 10 false *b 1.115,4.104 1.479,4.375 0.365,0.271 10 false *b 3.448,3.448 3.688,3.656 0.24,0.208 10 false *b 4.313,3.885 4.583,4.104 0.271,0.219 10 false *b 5,0.573 5.281,0.792 0.281,0.219 10 true *a 1.135,2.25 1.427,2.469 0.292,0.219 10 true *a 4.833,2.313 5.063,2.573 0.229,0.26 10 true *a

Timing Mark

HINT:: 2.406,0.135 2.563,0.333 0.156,0.198 10 false A 2.438,0.5 2.594,0.698 0.156,0.198 10 false B 2.438,0.885 2.594,1.083 0.156,0.198 10 false C 2.417,1.385 2.573,1.583 0.156,0.198 10 false D; for Intake Camshaft:; Be sure to check mark A at the point when marks B, C and D are positioned in line. If the marks are checked from any other viewpoint, they cannot be checked correctly.

If the valve timing is misaligned, reinstall the timing chain.

Turn the crankshaft 2 revolutions, set the No. 1 cylinder to TDC/compression and check the timing marks again.

Hide Display 11324 30.INSTALL TIMING CHAIN COVER PLATE

Install a new gasket and the timing chain cover plate with the 4 bolts.

Torque:: 11 N*m (112 kgf*cm, 8 ft.*lbf)

Hide Display 29300 31.INSTALL VACUUM PUMP ASSEMBLY

Click hereBrake>BRAKE SYSTEM (OTHER)>VACUUM PUMP (for 7GR-FKS)>INSTALLATION201902,999999,_54,_078668,_0381541,RM100000001G0LH_01_0001,

Hide Display 87249B 32.CONNECT OUTLET HEATER WATER PIPE B

Click hereBrake>BRAKE SYSTEM (OTHER)>VACUUM PUMP (for 7GR-FKS)>INSTALLATION201902,999999,_54,_078668,_0381541,RM100000001G0LH_01_0068,

Hide Display 33.CONNECT VACUUM HOSE ASSEMBLY

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Hide Display 11201 34.INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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Hide Display 11202 35.INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH

Click hereEngine / Hybrid System>7GR-FKS (LUBRICATION)>OIL PUMP>INSTALLATION201902,202006,_51,_078604,_0381351,RM100000001FZOO_01_0011,202006,999999,_51,_078604,_0381351,RM100000001PGYT_01_0011,

Hide Display 15370B 36.INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1)

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Hide Display 15370B 37.INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 1)

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Hide Display 15370C 38.INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2)

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Hide Display 15370C 39.INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)

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Hide Display 11409 40.INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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Hide Display 19500 41.INSTALL IGNITION COIL ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>IGNITION COIL AND SPARK PLUG>INSTALLATION201902,999999,_51,_078720,_0381923,RM100000001G2YN_01_0031,

Hide Display 42.INSTALL WIRE HARNESS CLAMP BRACKET

for Cylinder Head Cover Sub-assembly Side:

w/o Secondary Air Injection System:

Install the wire harness clamp bracket with the bolt.

Torque:: 31 N*m (316 kgf*cm, 23 ft.*lbf)

ii.

w/ Secondary Air Injection System:

Install the wire harness clamp bracket with the bolt.

Torque:: 13 N*m (133 kgf*cm, 10 ft.*lbf)

iii.

Install the 2 wire harness clamp brackets with the 3 bolts.

Torque:: 13 N*m (133 kgf*cm, 10 ft.*lbf)

for Cylinder Head Cover Sub-assembly LH Side:

Install the wire harness clamp bracket with the bolt.

Torque:: 13 N*m (133 kgf*cm, 10 ft.*lbf)

Hide Display 43.CONNECT ENGINE WIRE

for Engine RH Side:

w/o Secondary Air Injection System:

Attach the 2 clamps and connect the 5 connectors.

ii.

w/ Secondary Air Injection System:

Attach the 2 clamps and connect the 5 connectors.

iii.

w/o Secondary Air Injection System:

Attach the clamp and connect the connector.

iv.

w/ Secondary Air Injection System:

Attach the 2 clamps and connect the connector.

Attach the 2 clamps and connect the 4 connectors.

vi.

0.031,0.031 0.271,0.24 0.24,0.208 10 true *A 0.042,2.406 0.271,2.615 0.229,0.208 10 true *B

*A	w/o Variable Flow Control Solenoid Valve
*B	w/ Variable Flow Control Solenoid Valve

w/o Variable Flow Control Solenoid Valve:

Attach the 2 clamps and connect the connector.

vii.

w/ Variable Flow Control Solenoid Valve:

Attach the 2 clamps and connect the 2 connectors.

for Engine Rear Side:

Attach the 2 clamps and connect the 2 connectors.

for Engine LH Side:

Attach the clamp and connect the 5 connectors.

ii.

Connect the 3 wire harness clamp brackets with the 3 bolts.

Torque:: 13 N*m (133 kgf*cm, 10 ft.*lbf)

iii.

Attach the clamp and connect the 3 connectors.

Hide Display 82122A 44.CONNECT NO. 2 ENGINE WIRE

Attach the clamp.

Connect the No. 2 engine wire with the bolt.

Torque:: 13 N*m (133 kgf*cm, 10 ft.*lbf)

Hide Display 17360G 45.INSTALL AIR TUBE ASSEMBLY (w/ Secondary Air Injection System)

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE UNIT>INSTALLATION201902,999999,_51,_078603,_0381344,RM100000001FZPK_01_0029,

Hide Display 46.INSTALL AIR SWITCHING VALVE ASSEMBLY (w/ Secondary Air Injection System)

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Hide Display 17362 47.INSTALL NO. 2 AIR TUBE (w/ Secondary Air Injection System)

Click hereEngine / Hybrid System>7GR-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>INSTALLATION201902,999999,_51,_079308,_0385727,RM100000001GNNX_01_0193,

Hide Display 17361N 48.INSTALL NO. 1 AIR TUBE (w/ Secondary Air Injection System)

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Hide Display 23100X 49.TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY

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Hide Display 23801P 50.TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

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Hide Display 23100X 51.INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY

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Hide Display 23801P 52.INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL PUMP (for High Pressure)>INSTALLATION201902,999999,_51,_079024,_0383265,RM100000001G9WW_01_0004,

Hide Display 23903 53.INSTALL NO. 3 FUEL TUBE SUB-ASSEMBLY

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Hide Display 17111 54.INSTALL INTAKE MANIFOLD

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Hide Display 23800 55.INSTALL FUEL DELIVERY WITH SENSOR PIPE ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL INJECTOR (for Port Injection)>INSTALLATION201902,999999,_51,_079024,_0383259,RM100000001G9W4_01_0049,

Hide Display 23901 56.INSTALL FUEL TUBE SUB-ASSEMBLY AND NO. 2 FUEL TUBE SUB-ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE UNIT>INSTALLATION201902,999999,_51,_078603,_0381344,RM100000001FZPK_01_0031,

Hide Display 12262 57.INSTALL NO. 2 PCV HOSE

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Hide Display 12261 58.INSTALL PCV HOSE

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE UNIT>INSTALLATION201902,999999,_51,_078603,_0381344,RM100000001FZPK_01_0033,

Hide Display 12601B 59.INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/o Secondary Air Injection System)

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE UNIT>REASSEMBLY201902,202006,_51,_078603,_0381344,RM100000001FZPJ_01_0049,202006,999999,_51,_078603,_0381344,RM100000001PNRR_01_0049,

Hide Display 12601B 60.INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/o Secondary Air Injection System)

Click hereEngine / Hybrid System>7GR-FKS (EMISSION CONTROL)>PCV VALVE>INSTALLATION201902,999999,_51,_079025,_0383273,RM100000001G9XL_01_0014,

Hide Display 17190 61.INSTALL INTAKE AIR SURGE TANK ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (INTAKE / EXHAUST)>INTAKE MANIFOLD>INSTALLATION201902,999999,_51,_079308,_0385725,RM100000001GNNT_01_0167,

Hide Display 22267A 62.INSTALL THROTTLE BODY BRACKET

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Hide Display 17125 63.INSTALL NO. 1 SURGE TANK STAY

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Hide Display 17126 64.INSTALL NO. 2 SURGE TANK STAY

Click hereEngine / Hybrid System>7GR-FKS (INTAKE / EXHAUST)>INTAKE MANIFOLD>INSTALLATION201902,999999,_51,_079308,_0385725,RM100000001GNNT_01_0170,

Hide Display 55701J 65.INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

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Hide Display 55738D 66.INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL

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Hide Display 85110 67.INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201902,999999,_59,_079320,_0385302,RM100000001GLKW,

Hide Display 16711 68.INSTALL FAN SHROUD

Click hereEngine / Hybrid System>7GR-FKS (COOLING)>RADIATOR>INSTALLATION201902,201906,_51,_079310,_0386774,RM100000001GTQ5_01_0152,201906,999999,_51,_079310,_0386774,RM100000001IZPW_01_0152,

Hide Display 16572D 69.INSTALL NO. 2 RADIATOR HOSE

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Hide Display 16571C 70.INSTALL NO. 1 RADIATOR HOSE

Click hereEngine / Hybrid System>7GR-FKS (COOLING)>RADIATOR>INSTALLATION201902,201906,_51,_079310,_0386774,RM100000001GTQ5_01_0154,201906,999999,_51,_079310,_0386774,RM100000001IZPW_01_0154,

Hide Display 16470 71.INSTALL RADIATOR RESERVE TANK ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (COOLING)>RADIATOR>INSTALLATION201902,201906,_51,_079310,_0386774,RM100000001GTQ5_01_0155,201906,999999,_51,_079310,_0386774,RM100000001IZPW_01_0155,

Hide Display 44360 72.CONNECT VANE PUMP OIL RESERVOIR ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (COOLING)>RADIATOR>INSTALLATION201902,201906,_51,_079310,_0386774,RM100000001GTQ5_01_0156,201906,999999,_51,_079310,_0386774,RM100000001IZPW_01_0156,

Hide Display 17881 73.INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION201902,201906,_51,_078603,_0381343,RM100000001FZPD_02_0001,201906,202107,_51,_078603,_0381343,RM100000001J10V_02_0001,202107,999999,_51,_078603,_0381343,RM100000001XZUR_02_0001,

Hide Display 17751 74.INSTALL NO. 1 AIR CLEANER INLET

Click hereEngine / Hybrid System>7GR-FKS (COOLING)>RADIATOR>INSTALLATION201902,201906,_51,_079310,_0386774,RM100000001GTQ5_01_0157,201906,999999,_51,_079310,_0386774,RM100000001IZPW_01_0157,

Hide Display 47220D 75.CONNECT BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION201902,201906,_51,_078603,_0381343,RM100000001FZPD_02_0137,201906,202107,_51,_078603,_0381343,RM100000001J10V_02_0137,202107,999999,_51,_078603,_0381343,RM100000001XZUR_02_0137,

Hide Display 76.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click hereGeneral>MAINTENANCE>7GR-FKS BATTERY>INSTALLATION201902,999999,_V1,_078672,_0387105,RM100000001GV7O,

Hide Display 77. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>WORK PROCEDURE201902,201906,_V1,_081196,_0393338,RM100000001HX6R,201906,999999,_V1,_081196,_0393338,RM100000001JBY9,

HINT:: When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART201902,201906,_V1,_081196,_0393338,RM100000001HX6S,201906,999999,_V1,_081196,_0393338,RM100000001IWEY,

Hide Display 78.BLEED CLUTCH PIPE LINE (for Manual Transmission)

Click hereDrivetrain>CLUTCH>CLUTCH SYSTEM>BLEEDING201902,999999,_52,_078837,_0382375,RM100000001G4H4,

Hide Display 79.INSPECT FOR BRAKE FLUID LEAK (for Manual Transmission)

Click hereDrivetrain>CLUTCH>CLUTCH MASTER CYLINDER>INSTALLATION201902,201906,_52,_078837,_0382377,RM100000001G4HB_01_0010,201906,999999,_52,_078837,_0382377,RM100000001IXW7_01_0010,

Hide Display 80.CHECK FLUID LEVEL IN RESERVOIR (for Manual Transmission)

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID>REPLACEMENT201902,999999,_54,_078668,_0382364,RM100000001G4EK,

Hide Display 31301 81.INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY (for Manual Transmission)

Click hereDrivetrain>CLUTCH>CLUTCH PEDAL>ADJUSTMENT201902,999999,_52,_078837,_0382376,RM100000001H07P,

Hide Display 82.ADD ENGINE OIL

Click hereGeneral>MAINTENANCE>7GR-FKS OIL AND OIL FILTER>REPLACEMENT201902,202107,_V1,_078672,_0387903,RM100000001GZZQ_02_0005,202107,999999,_V1,_078672,_0387903,RM100000001XJ12_02_0005,

Hide Display 83.ADD ENGINE COOLANT

Click hereGeneral>MAINTENANCE>7GR-FKS COOLANT>REPLACEMENT201902,201906,_V1,_078672,_0386705,RM100000001GT6Z_01_0030,201906,202107,_V1,_078672,_0386705,RM100000001J08K_01_0030,202107,999999,_V1,_078672,_0386705,RM0000003TPC183_01_0030,

Hide Display 84.INSPECT FOR FUEL LEAK

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL SYSTEM>ON-VEHICLE INSPECTION201902,999999,_51,_079024,_0383258,RM100000001G9W0_01_0001,

Hide Display 85.INSPECT FOR COOLANT LEAK

Click hereEngine / Hybrid System>7GR-FKS (COOLING)>COOLING SYSTEM>ON-VEHICLE INSPECTION201902,999999,_51,_079310,_0386557,RM100000001GS5S_01_0001,

Hide Display 86.INSPECT FOR ENGINE OIL LEAK

Click hereGeneral>MAINTENANCE>7GR-FKS OIL AND OIL FILTER>REPLACEMENT201902,202107,_V1,_078672,_0387903,RM100000001GZZQ_02_0007,202107,999999,_V1,_078672,_0387903,RM100000001XJ12_02_0007,

Hide Display 87.INSPECT ENGINE COOLANT LEVEL IN RESERVOIR TANK

Click hereEngine / Hybrid System>7GR-FKS (COOLING)>COOLING SYSTEM>ON-VEHICLE INSPECTION201902,999999,_51,_079310,_0386557,RM100000001GS5S_01_0002,

Hide Display 88.INSPECT IGNITION TIMING

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE>ON-VEHICLE INSPECTION201902,999999,_51,_078603,_0381337,RM100000001FZOT_01_0008,

Hide Display 11209 89.INSTALL V-BANK COVER SUB-ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION201902,201906,_51,_078603,_0381343,RM100000001FZPD_02_0003,201906,202107,_51,_078603,_0381343,RM100000001J10V_02_0003,202107,999999,_51,_078603,_0381343,RM100000001XZUR_02_0003,

Hide Display 51405A 90.INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

Click hereGeneral>MAINTENANCE>7GR-FKS DRIVE BELT>INSTALLATION201902,999999,_V1,_078672,_0387902,RM100000001GZZO_01_0002,

Hide Display 53106B 91.INSTALL RADIATOR COVER SUB-ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION201902,201906,_51,_078603,_0381343,RM100000001FZPD_02_0032,201906,202107,_51,_078603,_0381343,RM100000001J10V_02_0032,202107,999999,_51,_078603,_0381343,RM100000001XZUR_02_0032,