RM38T0EC _51 Engine / Hybrid System _144956 M20F-FXS, M20G-FXS ENGINE CONTROL _0604911 SFI SYSTEM C

M20F-FXS, M20G-FXS ENGINE CONTROL  SFI SYSTEM  P03352A  Crankshaft Position Sensor "A" Signal Stuck in Range  P033531  Crankshaft Position Sensor "A" No Signal  


DESCRIPTION

Refer to DTC P033511.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>P033511

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Note
P03352A Crankshaft Position Sensor "A" Signal Stuck in Range No crankshaft position sensor signal to the ECM while the engine running (1 trip detection logic).
·

Open or short in crankshaft position sensor circuit

·

Crankshaft position sensor

·

Crankshaft position sensor plate

·

ECM


Comes on SAE Code: P0335
P033531 Crankshaft Position Sensor "A" No Signal The engine stalls and the engine speed signal value decreases rapidly (1 trip detection logic).
·

Open or short in crankshaft position sensor circuit

·

Crankshaft position sensor

·

Crankshaft position sensor plate

·

ECM


Comes on SAE Code: P0335


MONITOR DESCRIPTION

A DTC will be stored if any of the following occurs:

·

The crankshaft position sensor signal (NE signal) is not received by the ECM when the engine is running.

·

The engine stalls and the engine speed signal value decreases rapidly (under normal conditions the engine speed will decrease gradually).


MONITOR STRATEGY

Required Sensors/Components (Main) Crankshaft position sensor
Required Sensors/Components (Related) Camshaft position sensor
Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·


1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON.

7.

Turn the GTS on.

9.

Start the engine.

10.

Idle the engine for 20 seconds or more [A].

11.

Enter the following menus: Powertrain / Engine / Trouble Codes [B].

12.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



13.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

14.

Input the DTC: P03352A or P033531.

15.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system has a malfunction.

·

If the judgment result is INCOMPLETE, perform steps [A] through [B] again.

·

[A] to [B]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




CAUTION / NOTICE / HINT

NOTICE:
·

Vehicle Control History may be stored in the hybrid vehicle control ECU assembly if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the Freeze Frame Data and Vehicle Control History can be useful for troubleshooting.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>VEHICLE CONTROL HISTORY (RoB)

(Select Powertrain in Health Check and then check the time stamp data.)

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·

If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU assembly, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>VEHICLE CONTROL HISTORY (RoB)



HINT:
·

If no problem is found by this diagnostic troubleshooting procedure, check for problems by referring to the engine mechanical section.

·

The engine speed can be checked by using the GTS. To perform the check, follow the procedures below:

(a)

Connect the GTS to the DLC3.

(b)

Turn the ignition switch to ON.

(c)

Turn the GTS on.

(e)

Start the engine.

(f)

Enter the following menus: Powertrain / Engine / Data List / Engine Speed.


The engine speed may be indicated as zero despite the engine running normally. This is caused by a lack of NE signals from the crankshaft position sensor. Alternatively, the engine speed may be indicated as lower than the actual engine speed if the crankshaft position sensor output voltage is insufficient.


·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.READ VALUE USING GTS (ENGINE SPEED)
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine.


c.

Enter the following menus.

Powertrain > Engine > Data List
Tester Display
Engine Speed
50003 372 211

d.

Read the values displayed on the GTS while the engine is running.

Standard:

Correct values are displayed.


HINT:
·

To check the engine speed change, display the graph on the GTS.

·

If the engine does not start, check the engine speed while cranking.

·

If the engine speed indicated on the GTS remains at zero (0), there may be an open or short in the crankshaft position sensor circuit.




Result:
Proceed to
OK
NG



OK

NG

2.CHECK HARNESS AND CONNECTOR
2.CHECK HARNESS AND CONNECTOR
A487327C04
0.26,1.021 0.667,1.271 0.406,0.25 0.76,1.833 1.365,1.458 true 2.76,1.833 2.021,1.458 true 1.74,1.958 1.74,1.469 true 0.208,0.167 0.583,0.438 0.375,0.271 10 false *a 0.385,1.052 0.76,1.323 0.375,0.271 10 false Z4 0.438,1.76 0.813,2.031 0.375,0.271 10 false NE+ 1.656,1.979 2.188,2.177 0.531,0.198 10 false NE- 2.823,1.813 3.26,2.042 0.438,0.229 10 false VCNE
*a Front view of wire harness connector
(to Crankshaft Position Sensor)


HINT:

Make sure that the connector is properly connected. If it is not, securely connect it and check for DTCs again.


a.

Disconnect the crankshaft position sensor connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
Z4-3 (VCNE) - Body ground Ignition switch ON 4.5 to 5.5 V
Z4-1 (NE+) - Body ground Ignition switch ON 3.0 to 5.0 V



d.

Turn the ignition switch off and wait for at least 30 seconds.


e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
Z4-3 (VCNE) - Z4-1 (NE+) Ignition switch off 1.425 to 1.575 kΩ
Z4-2 (NE-) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

3.CHECK SENSOR INSTALLATION AND CONDUCT VISUAL INSPECTION (CRANKSHAFT POSITION SENSOR)

NG

5.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
3.CHECK SENSOR INSTALLATION AND CONDUCT VISUAL INSPECTION (CRANKSHAFT POSITION SENSOR)
B319222C07
2.208,1.583 2.5,1.844 0.292,0.26 10 false *a 0.469,1.781 0.781,1.979 0.313,0.198 10 false OK 2.667,1.781 2.979,1.979 0.313,0.198 10 false NG
*a Clearance


a.

Visually check the crankshaft position sensor for damage.


b.

Check the crankshaft position sensor installation condition.

OK:

The crankshaft position sensor does not have any damage and is installed properly.



Result:
Proceed to
OK
NG



OK

4.INSPECT NO. 1 CRANKSHAFT POSITION SENSOR PLATE (TEETH OF CRANKSHAFT POSITION SENSOR PLATE)

NG

4.INSPECT NO. 1 CRANKSHAFT POSITION SENSOR PLATE (TEETH OF CRANKSHAFT POSITION SENSOR PLATE)
a.

Inspect the teeth of the No. 1 crankshaft position sensor plate.

OK:

No. 1 crankshaft position sensor plate does not have any cracks or deformation.



Result:
Proceed to
OK
NG



OK

NG

5.CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
a.

Disconnect the crankshaft position sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
Z4-3 (VCNE) - C141-116 (VCNE) Always Below 1 Ω
Z4-2 (NE-) - C141-115 (NE-) Always Below 1 Ω
Z4-1 (NE+) - C141-93 (NE+) Always Below 1 Ω
Z4-3 (VCNE) or C141-116 (VCNE) - Body ground and other terminals Always 10 kΩ or higher
Z4-2 (NE-) or C141-115 (NE-) - Body ground and other terminals Always 10 kΩ or higher
Z4-1 (NE+) or C141-93 (NE+) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR