RM38T0EC _54 Brake _113942 BRAKE SYSTEM (OTHER) _0604479 BRAKE PEDAL(for HEV Model) A

BRAKE SYSTEM (OTHER) BRAKE PEDAL(for HEV Model) INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

2.125,3.583 2.958,3.75 0.833,0.167 2.083,3.542 3,3.792 0.917,0.25 0.146,0.354 1.146,0.521 1,0.167 0.104,0.313 1.188,0.563 1.083,0.25 4.479,1.24 5.313,1.406 0.833,0.167 4.438,1.198 5.354,1.448 0.917,0.25 1.75,2.646 1.385,2.646 false 1.344,1.927 1.01,1.927 false 4.583,0.698 4.073,0.698 false 6.031,1.208 5.865,1.208 5.865,1.208 5.656,1.448 false 5.948,1.813 5.542,1.813 false 4.656,3.917 4.26,3.917 false 6.344,4.531 5.896,4.531 false 1.479,3.646 1.125,3.646 false 2.479,1.219 1.313,0.427 1.313,0.427 1.146,0.427 true 4.479,1.323 3.969,1.323 false 3.875,5.01 3.875,5.344 false 3.219,3.667 2.958,3.667 false 6.385,4.396 6.573,4.677 0.188,0.281 18 false 1 4.969,3.771 5.156,4.052 0.188,0.281 18 false 3 6.302,1.073 6.49,1.354 0.188,0.281 18 false 6 6.167,1.667 6.354,1.948 0.188,0.281 18 false 2 4.833,0.573 5.021,0.854 0.188,0.281 18 false 4 1.969,2.51 2.208,2.802 0.24,0.292 18 false 5 0.292,0.354 1.677,0.771 1.385,0.417 8 false 17.5 (178, 13) 2.219,3.594 3.021,3.823 0.802,0.229 8 false 12.7 (130, 9) 3.313,3.594 3.563,3.802 0.25,0.208 10 false x4 3.969,4.865 4.219,5.073 0.25,0.208 10 false x2 0.906,3.563 1.156,3.771 0.25,0.208 10 false *1 0.906,1.823 1.156,2.031 0.25,0.208 10 false ● 4.563,1.24 5.365,1.469 0.802,0.229 8 false 23.6 (241, 17) 3.844,5.323 4.177,5.646 0.333,0.323 10 false ● 0.104,0.594 0.354,0.802 0.25,0.208 10 false *2 6.01,1.719 6.344,2.042 0.333,0.323 10 false ●

Procedure		Part Name Code
1	BRAKE PEDAL PAD	47121	-	-	-
2	STOP LIGHT SWITCH MOUNTING ADJUSTER	84345	-	-	-
3	BRAKE PEDAL SUPPORT ASSEMBLY	47110	(202307,999999,_54,_113942,_0604479,RM100000002BUGV_01_0001,)	-	-
4	PUSH ROD PIN	47264A	(202307,999999,_54,_113942,_0604479,RM100000002BUGV_01_0004,)	-	-
5	BRAKE PEDAL RETURN SPRING	47101A	(202307,999999,_54,_113942,_0604479,RM100000002BUGV_01_0005,)	-	-
6	STOP LIGHT SWITCH ASSEMBLY	84340	(202307,999999,_54,_113942,_0604479,RM100000002BUGV_01_0019,)	-	-

*1	WIRE HARNESS	*2	LOCK NUT
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": Nm (kgfcm, ft.*lbf)	●	Non-reusable part
	Lithium soap base glycol grease	-	-

0.656,5.229 1.677,5.396 1.021,0.167 0.615,5.177 1.719,5.448 1.104,0.271 1.865,3.208 2.365,3.208 false 1.156,4.24 1.323,4.24 1.323,4.24 1.5,4.688 false 6.417,0.635 6.75,0.635 false 4.833,3.417 5.167,3.417 false 1.375,1.188 1.708,1.188 false 6.427,0.219 6.76,0.219 false 1.146,5.229 1.146,4.896 false 6.208,0.052 6.5,0.406 0.292,0.354 18 false 8 1,4.073 1.281,4.427 0.281,0.354 18 false 7 1.198,4.844 1.406,5.063 0.208,0.219 10 false x2 1.052,1.021 1.448,1.417 0.396,0.396 18 false 11 1.667,3.042 1.979,3.417 0.313,0.375 18 false 9 1.521,3.104 1.729,3.323 0.208,0.219 10 false ● 5.24,3.25 5.604,3.573 0.365,0.323 18 false 10 0.719,5.229 1.698,5.448 0.979,0.219 8 false 8.5 (87, 75 in.*lbf) 5.656,0.49 6.531,0.76 0.875,0.271 18 false 12, 13

Procedure		Part Name Code
7	BRAKE PEDAL STROKE SENSOR ASSEMBLY	89510D	(202307,999999,_54,_113942,_0604479,RM100000002BUGV_01_0023,)	-	-
8	INSPECT AND ADJUST BRAKE PEDAL	-	(202307,999999,_54,_113942,_0604479,RM100000002BUGV_01_0013,)	-	-
9	NO. 1 AIR DUCT	87211	(202307,999999,_54,_113942,_0604479,RM100000002BUGV_01_0032,)	-	-
10	FRONT NO. 1 CONSOLE BOX INSERT	58816D	-	-	-
11	INSTRUMENT PANEL SAFETY PAD ASSEMBLY	55400	-	-	-
12	PERFORM INITIALIZATION AND CALIBRATION	-	-	-	(202307,999999,_54,_113942,_0604479,RM100000002BUGV_01_0037,)
13	CHECK AND CLEAR DTC	-	-	-	(202307,999999,_54,_113942,_0604479,RM100000002BUGV_01_0036,)

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

●

Non-reusable part

PROCEDURE

Hide Display 47121 1.INSTALL BRAKE PEDAL PAD

Hide Display 84345 2.INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

Hide Display 47110 3.INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

3.771,0.094 4.333,0.417 0.563,0.323 18 false ii, iii 0.333,1.969 0.667,2.292 0.333,0.323 18 false iv 4.031,2.021 4.271,2.344 0.24,0.323 18 false v 0.333,0.146 0.667,0.469 0.333,0.323 18 false i 6.25,0.354 6.396,0.563 0.146,0.208 10 true 2 6.292,1.5 6.438,1.708 0.146,0.208 10 true 4 4.844,1.5 4.99,1.708 0.146,0.208 10 true 1 4.833,0.406 4.979,0.615 0.146,0.208 10 true 3

Install the nut to the brake pedal support assembly.

ii.

Temporarily install the brake pedal support assembly with 2 new clips.

iii.

Install the 4 nuts.

Torque:: 12.7 N*m (130 kgf*cm, 9 ft.*lbf)

NOTICE:: Tighten the nuts in the order shown in the illustration.

iv.

Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

Torque:: 23.6 N*m (241 kgf*cm, 17 ft.*lbf)

Engage the clamp to install the wire harness to the brake pedal support assembly.

Hide Display 47264A 4.INSTALL PUSH ROD PIN

0.458,0.094 0.635,0.406 0.177,0.313 18 false i 3.948,0.073 4.167,0.427 0.219,0.354 18 true ii

Lithium soap base glycol grease

Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

ii.

Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.