RM38T0EC _54 Brake _112606 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0604464 BRAKE PEDAL STROKE SENSOR(for HEV Model) A

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  BRAKE PEDAL STROKE SENSOR(for HEV Model)  INSTALLATION  


CAUTION / NOTICE / HINT

C497614N06
0.323,1.885 1.323,2.052 1,0.167 0.281,1.844 1.354,2.094 1.073,0.25 6.375,0.24 6.792,0.24 false 6.406,0.656 6.771,0.656 false 6.417,1.063 6.771,1.063 false 5.115,2.115 5.115,2.5 false 0.813,1.615 0.813,1.885 false 1.469,1.625 1.469,2.177 false 6.177,0.104 6.875,0.469 0.698,0.365 18 false 1 6.188,0.5 6.469,0.854 0.281,0.354 18 false 4 5.844,0.917 6.76,1.427 0.917,0.51 18 false 5 - 7 1.531,2.167 2.125,2.583 0.594,0.417 18 false 2 5.052,2.521 5.656,2.854 0.604,0.333 18 false 3 0.375,1.896 1.365,2.094 0.99,0.198 8 false 8.5 (87, 75 in.*lbf) 6.229,2.198 6.469,2.448 0.24,0.25 10 false x2 0.875,1.594 1.115,1.844 0.24,0.25 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 INSPECT AND ADJUST BRAKE PEDAL HEIGHT - (Click here) - -
2 INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY 89510D (Click here) - -
3 NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 55606 - - -
4 CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL - - - -
5 PERFORM INITIALIZATION AND CALIBRATION - - (Click here)
6 CHECK AND CLEAR DTC - - - (Click here)
7 INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL - - - (Click here)

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) - -

PROCEDURE

Hide 89510D 2.INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

When installing a new brake pedal stroke sensor assembly:
Z101186

NOTICE:
C436321C01
0.5,2.042 0.667,2.042 0.667,2.042 0.896,1.938 false 0.333,1.958 0.646,2.156 0.313,0.198 10 false *a

Until the brake pedal stroke sensor assembly has been installed to the brake pedal support assembly with the nut, do not press in the brake pedal stroke sensor lever locking plate (*a).


HINT:

When the brake pedal stroke sensor assembly has been tightened to the specified torque, the locking plate (*a) will be released.



a.
C497616C01
2.156,0.5 2.333,0.219 true 2.438,0.729 2.313,0.594 true 2.344,0.146 2.563,0.365 0.219,0.219 10 true *a 2.448,0.708 2.635,0.917 0.188,0.208 10 true *b 0.375,0.042 0.656,0.396 0.281,0.354 18 false i 3.969,0.469 4.25,0.823 0.281,0.354 18 false ii
*a Brake Pedal Stroke Sensor Assembly Lever *b Brake Pedal Groove


i.

Install brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)

NOTICE:
·

Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

·

Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

·

Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

·

Do not drop the brake pedal stroke sensor assembly.

·

If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.




ii.

Connect the connector.



Hide 55606 3.INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Hide 7. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART