RM38T0EC _51 Engine / Hybrid System _144959 M20F-FXS, M20G-FXS FUEL _0604270 FUEL TANK A

M20F-FXS, M20G-FXS FUEL  FUEL TANK  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
A545640N01
0.979,2.844 1.313,2.844 false 3.25,3.656 3.5,3.917 3.5,3.917 3.667,3.917 false 6.448,0.219 6.781,0.219 false 4.083,1.542 4.333,1.167 4.333,1.167 4.5,1.167 false 1.125,1.333 1.365,1.333 false 5,3 5.167,3.25 5.167,3.25 5.333,3.25 false 4.906,4.604 5.083,4.917 5.083,4.917 5.25,4.917 false 3.042,0.656 3.375,0.656 false 4.083,2.781 4.25,2.5 4.25,2.5 4.417,2.5 false 1.729,4.375 2.063,4.375 false 6.458,3.083 6.792,3.083 false 3.427,0.51 3.708,0.865 0.281,0.354 18 false 1 0.552,1.146 1.177,1.417 0.625,0.271 18 false 8, 10 3.99,3.771 4.333,4.031 0.344,0.26 18 false 9 0.771,2.667 1.052,3.021 0.281,0.354 18 false 4 5.542,4.792 5.823,5.146 0.281,0.354 18 false 3 6.229,0.083 6.51,0.438 0.281,0.354 18 false 2 4.771,1.01 5.417,1.313 0.646,0.302 18 false 5, 11 5.677,3.146 5.958,3.5 0.281,0.354 18 false 6 2.75,3.938 3.063,4.135 0.313,0.198 10 false x4 2.771,5.333 3.083,5.531 0.313,0.198 10 false x2 3.354,5.49 3.667,5.688 0.313,0.198 10 false x2 0.635,3.906 0.948,4.104 0.313,0.198 10 false x3 4.75,2.313 5.031,2.667 0.281,0.354 18 false 7 6.219,4.083 6.531,4.281 0.313,0.198 10 false x2 6.531,3.698 6.844,3.896 0.313,0.198 10 false x2 1.583,4.271 1.896,4.469 0.313,0.198 10 false ● 6.302,2.958 6.615,3.156 0.313,0.198 10 false ●

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 77020A - - -
2 DRAIN FUEL - (Click here) - -
3 TAIL EXHAUST PIPE ASSEMBLY 17430 (Click here) - -
4 NO. 1 FUEL TANK PROTECTOR 77641A - - -
5 DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 77404A (Click here) - -
6 FUEL TANK FILLER PIPE ASSEMBLY 77210 (Click here) - -
7 NO. 1 FUEL TANK BREATHER TUBE SUB-ASSEMBLY - (Click here) - -
8 DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 77209F (Click here) - -
9 FUEL TANK ASSEMBLY 77100 (Click here) - -
10 REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 77209F - - -
11 REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY 77404A - - -

● Non-reusable part - -

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Gas leak from exhaust system is repaired Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

CAUTION:
·
A360563

Never perform work on fuel system components near any possible ignition sources.

·

Vaporized fuel could ignite, resulting in a serious accident.

·
A360564

Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.

·

Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

·
A344817

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.



NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.


HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Front Camera System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power door lock control system
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Power back door system Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



PROCEDURE

Hide 2.DRAIN FUEL

Hide 17430 3.REMOVE TAIL EXHAUST PIPE ASSEMBLY

Z101186

Click here(Click here)

Hide 77641A 4.REMOVE NO. 1 FUEL TANK PROTECTOR

a.
A545589


Hide 77404A 5.DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

a.
A545590N01
0.479,0.115 0.76,0.469 0.281,0.354 18 false i

i.

Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (fuel tank solenoid main valve assembly).

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION



Hide 77201E 6.DISCONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY

a.
A545591N01
0.448,0.083 0.729,0.438 0.281,0.354 18 false i

i.

Disconnect the fuel tank filler pipe assembly from the fuel tank assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION



Hide 7.DISCONNECT NO. 1 FUEL TANK BREATHER TUBE SUB-ASSEMBLY

a.
A545592N01
0.469,0.167 0.75,0.521 0.281,0.354 18 false i

i.

Disconnect the No. 1 fuel tank breather tube sub-assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION



Hide 77209F 8.DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

a.
A545593N01
0.448,0.073 0.729,0.427 0.281,0.354 18 false i

i.

Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION



Hide 77100 9.REMOVE FUEL TANK ASSEMBLY

Z101186

CAUTION:

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.



a.
A545594N01
1.844,0.156 2.125,0.51 0.281,0.354 18 false i 0.115,2.542 0.396,2.896 0.281,0.354 18 false ii 3.76,2.792 4.042,3.146 0.281,0.354 18 false iii

i.

Support the fuel tank assembly using an engine lifter.

HINT:

Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.



ii.

Remove the 4 bolts.


iii.

Lower the engine lifter to remove the fuel tank assembly.

NOTICE:
·

Be careful not to drop the fuel tank assembly.

·

When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.





Hide 77209F 10.REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

a.
A545596


Hide 77404A 11.REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY

a.
A545595