RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604248 FRAME WIRE A

HYBRID / BATTERY CONTROL FRAME WIRE REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

6.448,0.188 6.823,0.188 false 1.99,1.229 2.365,1.229 false 6.25,0.052 6.708,0.417 0.458,0.365 18 false 1 1.74,1.115 2.688,1.604 0.948,0.49 18 false 2

Procedure		Part Name Code
1	PRECAUTION	-	(202307,999999,_51,_144957,_0604248,RM100000002BTRP_02_0005,)	-	-
2	SERVICE PLUG GRIP	G3834	-	-	-

3.417,0.583 4.417,0.75 1,0.167 3.219,0.917 3.25,0.667 3.25,0.667 3.417,0.667 false 6.479,0.229 6.813,0.229 false 3.948,2.188 4.208,2.188 false 3.333,1.229 3.458,1.031 3.458,1.031 3.583,1.031 false 3.906,1.292 4.219,1.448 0.313,0.156 10 false x2 4.479,2.021 4.76,2.375 0.281,0.354 18 false 6 6.323,0.104 6.604,0.458 0.281,0.354 18 false 4 3.479,0.583 4.51,0.875 1.031,0.292 8 false 2.0 (20, 18 in.*lbf) 3.938,0.875 4.49,1.198 0.552,0.323 18 false 3, 5

Procedure		Part Name Code
3	REMOVE CONNECTOR COVER ASSEMBLY	-	(202307,999999,_51,_144957,_0604248,RM100000002BTRP_02_0015,)	-	-
4	TERMINAL VOLTAGE	-	(202307,999999,_51,_144957,_0604248,RM100000002BTRP_02_0014,)	-	-
5	TEMPORARILY INSTALL CONNECTOR COVER ASSEMBLY	-	(202307,999999,_51,_144957,_0604248,RM100000002BTRP_02_0013,)	-	-
6	FLOOR UNDER WIRE	821H1	(202307,999999,_51,_144957,_0604248,RM100000002BTRP_02_0012,)	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

2.146,0.542 3.333,0.542 false 2.885,0.938 2.885,0.552 false 2.51,1.698 2.844,1.698 false 4.375,2.917 4.708,2.917 false 5.51,3.615 5.844,3.615 false 5.792,1.854 5.927,2.188 5.927,2.188 6.063,2.188 false 3.594,4.292 3.927,4.292 false 1.865,3.531 2.198,3.531 false 0.802,2.708 1.135,2.708 false 6.427,1.031 6.51,1.219 6.51,1.219 6.646,1.219 false 3.281,3.323 3.594,3.521 0.313,0.198 10 false x2 0.729,1.521 1.042,1.719 0.313,0.198 10 false x2 4.458,2.167 4.771,2.365 0.313,0.198 10 false x6 6.719,1.073 7.063,1.479 0.344,0.406 18 false 7 6.333,2.104 6.677,2.51 0.344,0.406 18 false 8 3.583,0.385 3.927,0.792 0.344,0.406 18 false 9 2.938,1.563 3.281,1.969 0.344,0.406 18 false 10 1.26,2.563 1.604,2.969 0.344,0.406 18 false 11 3.979,4.156 4.323,4.563 0.344,0.406 18 false 13 5.896,3.49 6.24,3.896 0.344,0.406 18 false 12 2.281,3.396 2.625,3.802 0.344,0.406 18 false 14 4.802,2.771 5.146,3.177 0.344,0.406 18 false 15 3.417,0.438 3.635,0.698 0.219,0.26 10 false ●

Procedure		Part Name Code
7	REAR CENTER SEAT OUTER BELT ASSEMBLY	73350C	-	-	-
8	BENCH TYPE REAR SEAT CUSHION ASSEMBLY	-	(202307,999999,_51,_144957,_0604248,RM100000002BTRP_02_0011,)	-	-
9	REAR SEAT CUSHION LOCK HOOK	72693	-	-	-
10	REAR DOOR SCUFF PLATE RH	67917A	-	-	-
11	REAR UNDER SIDE COVER RH	76973F	-	-	-
12	REAR DOOR SCUFF PLATE LH	67918A	-	-	-
13	REAR UNDER SIDE COVER LH	76974F	-	-	-
14	REAR UNDER COVER	76971G	-	-	-
15	REAR SEAT CUSHION LEG SUB-ASSEMBLY	71033	-	-	-

●

Non-reusable part

3.406,3.854 3.698,3.854 false 3.208,1.24 3.323,0.865 3.323,0.865 3.49,0.865 false 1.51,0.75 1.802,0.75 false 2.271,1.469 2.396,1.094 2.396,1.094 2.552,1.094 false 5.604,4.302 5.896,4.302 false 6.198,4.75 6.49,4.75 false 6.333,3.292 6.625,3.292 false 6.135,2.063 6.427,2.063 false 3.74,3.688 4.292,4.042 0.552,0.354 18 false 16 6.49,1.906 7.042,2.26 0.552,0.354 18 false 17 6.688,3.125 7.073,3.531 0.385,0.406 18 false 18 6.573,4.583 6.958,4.99 0.385,0.406 18 false 19 5.969,4.135 6.354,4.542 0.385,0.406 18 false 20 1.865,0.583 2.25,0.99 0.385,0.406 18 false 21 3.865,0.698 4.25,1.104 0.385,0.406 18 false 23 5.167,2.146 5.719,2.5 0.552,0.354 10 false x2 4.948,2.208 5.5,2.563 0.552,0.354 10 false x2 3.656,4.563 4.208,4.917 0.552,0.354 10 false x2 2.625,0.938 3.01,1.344 0.385,0.406 18 false 22

Procedure		Part Name Code
16	REAR SEATBACK ASSEMBLY RH	-	-	-	-
17	REAR DECK TRIM COVER	64716D	-	-	-
18	DECK BOARD ASSEMBLY	58410B	-	-	-
19	SPARE WHEEL CUSHION	64777J	-	-	-
20	DECK FLOOR BOX RH	64995	-	-	-
21	REAR DOOR OPENING TRIM WEATHERSTRIP RH	62331A	-	-	-
22	REAR SEAT SIDE GARNISH RH	62551F	-	-	-
23	DECK TRIM SIDE PANEL ASSEMBLY RH	64730B	(202307,999999,_51,_144957,_0604248,RM100000002BTRP_02_0056,)	-	-

1,1.365 1.354,1.365 false 4.292,1.104 4.625,1.104 false 4.219,3.844 4.542,3.844 false 6.01,1.292 6.188,1.292 false 6.042,2.104 6.375,2.104 false 6.604,1.125 7.156,1.479 0.552,0.354 18 false 24 0.656,1.219 1.208,1.583 0.552,0.365 18 false 25 4.74,0.958 5.292,1.313 0.552,0.354 18 false 26 4.885,3.677 5.292,3.979 0.406,0.302 18 false 28 5.198,0.896 5.521,1.135 0.323,0.24 10 false x5 4.313,4.271 4.635,4.51 0.323,0.24 10 false x2 3.646,1.438 3.969,1.677 0.323,0.24 10 false x2 6.417,1.99 6.823,2.292 0.406,0.302 18 false 27

Procedure		Part Name Code
24	NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY	G920Q	(202307,999999,_51,_144957,_0604248,RM100000002BTRP_02_0035,)	-	-
25	FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY	51201	-	-	-
26	DASH PANEL HEAT INSULATOR	55225C	-	-	-
27	BATTERY TERMINAL CONNECTOR COVER	28800D	-	-	-
28	FLOOR UNDER WIRE	821H1	(202307,999999,_51,_144957,_0604248,RM100000002BTRP_02_0034,)	-	-

CAUTION / NOTICE / HINT

CAUTION:: ·

Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>PRECAUTION202307,999999,_51,_144957,_0604232,RM100000002BTK4,

·

To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven.

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(202307,999999,_95,_112293,_0586709,RM100000002BSVY,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202201,999999,_58,_115226,_0510939,RM1000000020BSY,)
Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 1. PRECAUTION

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202307,999999,_V1,_106911,_0485800,RM100000002CEKY,

Hide Display G3834 2.REMOVE SERVICE PLUG GRIP

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>SERVICE PLUG GRIP>REMOVAL202307,999999,_51,_144957,_0604242,RM100000002BTR7,

Hide Display 3.REMOVE CONNECTOR COVER ASSEMBLY

Click here(

202307,999999,_51,_144957,_0604245,RM100000002BTRE_02_0020,)

Hide Display 4.CHECK TERMINAL VOLTAGE

Click here(

202307,999999,_51,_144957,_0604245,RM100000002BTRE_02_0019,)

Hide Display 5.TEMPORARILY INSTALL CONNECTOR COVER ASSEMBLY

Click here(

202307,999999,_51,_144957,_0604245,RM100000002BTRE_02_0018,)

Hide Display 821H1 6.DISCONNECT FLOOR UNDER WIRE

Click here(

202307,999999,_51,_144957,_0604245,RM100000002BTRE_02_0017,)

Hide Display 73350C 7.DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY>REMOVAL202307,999999,_58,_114203,_0509293,RM100000002BZXZ_01_0030,

Hide Display 8.REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY>REMOVAL202307,999999,_58,_114203,_0509293,RM100000002BZXZ_01_0022,

Hide Display 72693 9.REMOVE REAR SEAT CUSHION LOCK HOOK

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY>REMOVAL202307,999999,_58,_114203,_0509293,RM100000002BZXZ_01_0001,

Hide Display 67917A 10.REMOVE REAR DOOR SCUFF PLATE RH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0220,

Hide Display 76973E 11.REMOVE REAR UNDER SIDE COVER RH

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY>REMOVAL202307,999999,_51,_144957,_0604247,RM100000002BTRN_02_0042,

Hide Display 67918A 12.REMOVE REAR DOOR SCUFF PLATE LH

Use the same procedure as for the RH side.

Hide Display 76974E 13.REMOVE REAR UNDER SIDE COVER LH

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY>REMOVAL202307,999999,_51,_144957,_0604247,RM100000002BTRN_02_0040,

Hide Display 76971F 14.REMOVE REAR UNDER COVER

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY>REMOVAL202307,999999,_51,_144957,_0604247,RM100000002BTRN_02_0027,

Hide Display 71033 15.REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY>REMOVAL202307,999999,_51,_144957,_0604247,RM100000002BTRN_02_0026,

Hide Display 16.REMOVE REAR SEATBACK ASSEMBLY RH

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY>REMOVAL202307,999999,_58,_114203,_0509293,RM100000002BZXZ_01_0011,

Hide Display 64716D 17.REMOVE REAR DECK TRIM COVER

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0214,

Hide Display 58410B 18.REMOVE DECK BOARD ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0094,

Hide Display 64777J 19.REMOVE SPARE WHEEL CUSHION

Hide Display 64995 20.REMOVE DECK FLOOR BOX RH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0213,

Hide Display 62331A 21.SEPARATE REAR DOOR OPENING TRIM WEATHERSTRIP RH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0274,

Hide Display 62551F 22.REMOVE REAR SEAT SIDE GARNISH RH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0198,

Hide Display 64730B 23.REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH

Click here(

202307,999999,_58,_112291,_0501087,RM100000002BHCJ_02_0151,)

Hide Display G920Q 24.REMOVE NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

Click here(

202307,999999,_51,_144957,_0604247,RM100000002BTRN_02_0034,)

Hide Display 51201 25.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>REMOVAL202307,999999,_53,_112966,_0502995,RM100000002BYS5,

Hide Display 55225C 26.REMOVE DASH PANEL HEAT INSULATOR

Hide Display 28800D 27.REMOVE BATTERY TERMINAL CONNECTOR COVER

Hide Display 821H1 28.REMOVE FLOOR UNDER WIRE

CAUTION:: Wear insulated gloves.

NOTICE:: Insulate each disconnected high-voltage connector with insulating tape. Wrap the connector from the wire harness side to the end of the connector.

1.896,1.042 2.135,1.313 true 2.219,1.229 2.427,1.448 0.208,0.219 10 true *a

Shield Ground