RM38T0EC _53 Suspension _112966 FRONT SUSPENSION _0502995 FRONT SUSPENSION MEMBER A

FRONT SUSPENSION FRONT SUSPENSION MEMBER REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

6.385,0.25 6.719,0.25 false 4.219,1.417 4.552,1.417 false 3.969,0.719 4.302,0.719 false 3.927,2.177 4.26,2.177 false 6.302,2.823 6.417,3.083 6.417,3.083 6.583,3.083 false 3.344,4.677 3.677,4.677 false 5.833,3.927 6.167,3.927 false 1.448,1.198 1.781,1.198 false 1.74,5.302 2.198,5.5 0.458,0.198 10 false x4 3.115,5.354 3.573,5.552 0.458,0.198 10 false x10 6.469,3.49 6.927,3.688 0.458,0.198 10 false x5 5.906,0.125 7.01,0.479 1.104,0.354 18 false 1, 2 4.625,1.292 5.729,1.646 1.104,0.354 18 false 3 3.76,0.563 4.865,0.917 1.104,0.354 18 false 4 4.646,2.031 5.75,2.385 1.104,0.354 18 false 5 6.646,2.938 7,3.229 0.354,0.292 18 false 6 0.688,0.646 1.146,0.844 0.458,0.198 10 false x5 3.729,4.542 4.833,4.896 1.104,0.354 18 false 7 6.219,3.781 6.604,4.135 0.385,0.354 18 false 8 1.865,1.052 2.969,1.406 1.104,0.354 18 false 9

Procedure		Part Name Code
1	PLACE FRONT WHEELS FACING STRAIGHT AHEAD	-	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0124,)	-	-
2	SECURE STEERING WHEEL	-	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0126,)	-	-
3	COLUMN HOLE COVER SILENCER SHEET	45259A	-	-	-
4	NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY	45260	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0125,)	-	-
5	NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY	45025D	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0205,)	-	-
6	FRONT WHEELS	-	-	-	-
7	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
8	REAR ENGINE UNDER COVER LH	51444A	-	-	-
9	REAR ENGINE UNDER COVER RH	51443C	-	-	-

3.573,5.063 3.406,5.396 3.406,5.396 3.24,5.396 false 0.677,4.302 1.01,4.302 false 1.635,0.792 2.031,0.792 true 5.375,2.021 5.51,2.021 false 4.646,3.771 5.552,3.771 true 2.292,2.375 2.365,1.688 2.365,1.688 2.531,1.688 false 3.854,4.344 3.854,4.01 false 1.469,2.885 1.802,2.885 false 3.604,1.125 3.938,1.125 false 4.938,0.583 5.271,0.583 false 4.448,3.406 4.708,3.177 4.708,3.177 4.875,3.177 false 4.573,4.583 4.906,4.583 false 1.76,3.875 2.094,3.875 false 6.406,0.417 6.479,0.635 6.479,0.635 6.667,0.635 false 2.74,5.552 3.052,5.75 0.313,0.198 10 false x4 1.094,4.875 1.406,5.073 0.313,0.198 10 false x4 2.906,5.25 3.458,5.604 0.552,0.354 18 false 10 0.344,4.167 0.896,4.521 0.552,0.354 18 false 11 5.063,1.875 5.615,2.229 0.552,0.354 18 false 12 2.385,0.635 2.938,0.99 0.552,0.354 18 false 13 5.875,3.625 6.427,3.979 0.552,0.354 18 false 14 2.792,1.563 3.344,1.917 0.552,0.354 18 false 15 3.688,4.365 4.24,4.719 0.552,0.354 18 false 16 1.146,2.76 1.698,3.115 0.552,0.354 18 false 17 5.323,0.427 5.875,0.781 0.552,0.354 18 false 18 3.281,0.99 3.833,1.344 0.552,0.354 18 false 18 5.177,3.01 5.729,3.365 0.552,0.354 18 false 19 4.271,4.583 4.583,4.781 0.313,0.198 10 false x2 1.51,3.323 1.823,3.521 0.313,0.198 10 false x2 5.521,4.563 5.833,4.76 0.313,0.198 10 false x2 4.958,4.5 5.271,4.698 0.313,0.198 10 false ● 1.646,3.792 1.958,3.99 0.313,0.198 10 false ● 4.104,5.167 4.448,5.375 0.344,0.208 10 false x2 5.802,4.313 6.115,4.51 0.313,0.198 10 false x2 6.667,0.49 7.052,0.833 0.385,0.344 18 false 18

Procedure		Part Name Code
10	REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH	51108A	-	-	-
11	REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH	51107A	-	-	-
12	FRONT STABILIZER LINK ASSEMBLY LH	48810	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0159,)	-	-
13	FRONT STABILIZER LINK ASSEMBLY RH	48820B	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0158,)	-	-
14	TIE ROD END SUB-ASSEMBLY LH	45047	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0156,)	-	-
15	TIE ROD END SUB-ASSEMBLY RH	45046	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0149,)	-	-
16	FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH	48069	-	-	-
17	FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH	48068	-	-	-
18	WIRE HARNESS CLAMP BRACKET	-	-	-	-
19	FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY	51201	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0186,)	-	-

●

Non-reusable part

4.333,1.188 4.917,1.188 false 4.25,2.031 4.583,2.031 true 2.167,2.167 2.333,2.167 2.333,2.167 2.521,1.865 false 2.573,1.5 2.906,1.5 true 5.219,0.354 5.552,0.354 true 5.24,1.063 5.792,1.417 0.552,0.354 18 false 20 2.24,1.354 2.792,1.708 0.552,0.354 18 false 22 4.625,1.896 5.177,2.25 0.552,0.354 18 false 21 1.854,2.021 2.406,2.375 0.552,0.354 18 false 23 4.073,1.677 4.385,1.875 0.313,0.198 10 false x2 3.031,1.094 3.344,1.292 0.313,0.198 10 false x2 5.219,0.375 5.531,0.573 0.313,0.198 10 false x2 4.313,5.354 4.625,5.552 0.313,0.198 10 false x2 5.594,0.26 5.906,0.458 0.313,0.198 10 false ●

Procedure		Part Name Code
20	STEERING LINK ASSEMBLY	-	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0192,)	-	-
21	FRONT NO. 1 STABILIZER BRACKET LH	48829A	-	-	-
22	FRONT NO. 1 STABILIZER BRACKET RH	48824A	-	-	-
23	FRONT STABILIZER BAR	48811	-	-	-

●

Non-reusable part

5.823,4.792 5.948,5.219 5.948,5.219 6.115,5.219 false 1.833,0.406 2.167,0.406 false 0.677,1.479 0.813,1.063 0.813,1.063 0.979,1.063 false 0.729,3.865 1.063,3.865 false 5.052,2.573 5.385,2.573 false 3.219,1.125 3.552,1.125 false 3.958,4.219 3.958,4.552 false 6.448,5.073 7,5.427 0.552,0.354 18 false 25 0.396,3.729 0.948,4.083 0.552,0.354 18 false 24 1.333,0.906 1.885,1.26 0.552,0.354 18 false 26 2.229,0.26 2.781,0.615 0.552,0.354 18 false 27 5.458,2.427 6.01,2.781 0.552,0.354 18 false 27 3.625,0.958 4.177,1.313 0.552,0.354 18 false 28 3.823,4.563 4.375,4.917 0.552,0.354 18 false 28 3.24,1.125 3.552,1.323 0.313,0.198 10 false x2 4.021,4.156 4.333,4.354 0.313,0.198 10 false x2

Procedure		Part Name Code
24	ENGINE MOVING CONTROL ROD	12363A	-	-	-
25	FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH	48069	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0187,)	-	-
26	FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH	48068	(202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0188,)	-	-
27	FRONT SUSPENSION MEMBER PLATE	51228G	-	-	-
28	HOLE PLUG	-	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front suspension crossmember sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replacement Part or Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
1: for HEV Model 2: for Gasoline Model
Front wheel alignment adjustment	Calibration	· DTCs are stored · ABS warning light illuminates · Slip indicator light illuminates · VSC disabled or malfunctions	(202307,999999,_54,_112606,_0608077,RM100000002C79U,)1 (202307,999999,_54,_112606,_0608078,RM100000002C7D1,)2
Suspension, tires, etc.	Parking assist ECU initialization	Panoramic view monitor system	(202201,999999,_56,_111969,_0587004,RM1000000029RN8,)

PROCEDURE

Hide Display 1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

Click hereSuspension>REAR SUSPENSION>REAR AXLE BEAM>INSTALLATION202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0159,

Hide Display 2.SECURE STEERING WHEEL

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202307,999999,_55,_112968,_0503003,RM100000002C3MP_01_0124,

Hide Display 45259A 3.REMOVE COLUMN HOLE COVER SILENCER SHEET

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL202307,999999,_55,_112306,_0501031,RM100000002C3MR_01_0135,

Hide Display 45260 4.SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here(

202307,999999,_55,_112968,_0503003,RM100000002C3MP_01_0131,)

Hide Display 45025D 5.SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Click here(

202307,999999,_55,_112968,_0503003,RM100000002C3MP_01_0013,)

Hide Display 6.REMOVE FRONT WHEELS

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202201,999999,_V1,_104397,_0503374,RM100000001ZE9H,

Hide Display 51410 7.REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

for HEV Model:

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0306,

for Gasoline Model:

Click hereEngine / Hybrid System>M20A-FKS, M20C-FKS, M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_104395,_0481057,RM100000002CKR4_01_0306,

Hide Display 51444A 8.REMOVE REAR ENGINE UNDER COVER LH

for HEV Model:

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0327,

for Gasoline Model:

Click hereEngine / Hybrid System>M20A-FKS, M20C-FKS, M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_104395,_0481057,RM100000002CKR4_01_0327,

Hide Display 51443C 9.REMOVE REAR ENGINE UNDER COVER RH

for HEV Model:

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0328,

for Gasoline Model:

Click hereEngine / Hybrid System>M20A-FKS, M20C-FKS, M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_104395,_0481057,RM100000002CKR4_01_0328,

Hide Display 51108A 10.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

Hide Display 51107A 11.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

Perform the same procedure as for the LH side.

Hide Display 48810 12.SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

NOTICE:: Do not damage the boot of the ball joint.

0.438,0.104 1.813,0.458 1.375,0.354 18 false i, ii

Remove the nut and separate front stabilizer link assembly LH from the front stabilizer bar.

ii.

If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

Hide Display 48820B 13.SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

Perform the same procedure as for the LH side.

Hide Display 45047 14.SEPARATE TIE ROD END SUB-ASSEMBLY LH

Click here(

202307,999999,_55,_112968,_0503003,RM100000002C3MP_01_0109,)

Hide Display 45046 15.SEPARATE TIE ROD END SUB-ASSEMBLY RH

Perform the same procedure as for the LH side.

Hide Display 48069 16.SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL202307,999999,_52,_112268,_0500952,RM100000002C1Z4_02_0036,

Hide Display 48068 17.SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

Perform the same procedure as for the LH side.

Hide Display 18.SEPARATE WIRE HARNESS CLAMP BRACKET

Hide Display 51201 19.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

2.031,1.406 2.458,1.635 true 1.333,0.469 1.708,0.865 true 2.542,1.563 2.792,1.76 0.25,0.198 10 true *a 1.094,0.333 1.313,0.552 0.219,0.219 10 true *b 0.406,0.052 0.615,0.354 0.208,0.302 18 true i 3.906,0.75 4.146,1.031 0.24,0.281 18 false ii

*a	Transmission Jack	*b	Wooden Block
	Front of the Vehicle		Wooden block placement location

Using a transmission jack and a wooden block, support the engine assembly with transaxle.

CAUTION:: ·

Support the engine assembly with transaxle until the front suspension crossmember sub-assembly is installed.

·

If the support is removed before the front suspension crossmember sub-assembly is installed, the engine assembly with transaxle may drop.

ii.

Remove the bolt and separate the engine moving control rod.

2.76,1.438 3.385,1.438 true 0.479,1.583 2.604,1.583 2.604,1.583 2.604,1.25 true 1.208,1.573 1.208,1.406 true 1.5,1.573 1.5,1.323 true 2.271,1.573 2.271,1.094 true 3.469,1.323 3.781,1.479 0.313,0.156 10 false *a 0.281,1.448 0.594,1.604 0.313,0.156 10 false *b 0.406,0.021 0.688,0.375 0.281,0.354 18 false i 4.156,0.583 4.771,1.01 0.615,0.427 18 false ii, iii

*a	Engine Lifter	*b	Attachment
	Attachment placement location	-	-

Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.

CAUTION:: ·

The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.

·

If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:: Use attachments to keep the front suspension crossmember sub-assembly level.

ii.

Remove the 6 bolts and front suspension crossmember sub-assembly.

iii.

Slowly lower the front suspension crossmember sub-assembly.

NOTICE:: When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

Hide Display 20.REMOVE STEERING LINK ASSEMBLY