RM38T0EC _52 Drivetrain _144756 PB10 HYBRID TRANSMISSION / TRANSAXLE _0603116 HYBRID VEHICLE TRANSAXLE A

PB10 HYBRID TRANSMISSION / TRANSAXLE  HYBRID VEHICLE TRANSAXLE  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
C506930N01
0.76,1.51 1.51,1.677 0.75,0.167 5.74,2.448 6.49,2.615 0.75,0.167 1.76,0.719 2.063,0.719 false 4.927,2.125 5.26,2.125 false 1.458,5.375 1.792,5.375 false 0.917,2.333 1.25,2.333 false 5,3.104 5.333,3.104 false 2.26,1.531 2.594,1.531 false 4.781,0.49 5.115,0.49 false 6.427,0.24 6.76,0.24 false 1.427,4.271 1.177,3.938 1.177,3.938 1.01,3.938 false 3.302,2.677 3.552,2.344 3.552,2.344 3.719,2.344 false 6.208,3.115 6.542,3.115 false 1.135,1.177 1.135,1.51 false 5.406,2.531 5.74,2.531 false 1.823,5.24 2.375,5.594 0.552,0.354 18 false 10 0.844,3.802 1.26,4.115 0.417,0.313 18 false 9 5.365,0.354 5.917,0.708 0.552,0.354 18 false 8 0.76,2.198 1.177,2.531 0.417,0.333 18 false 7 2.094,1.396 2.542,1.76 0.448,0.365 18 false 6 2.313,0.604 2.865,0.958 0.552,0.354 18 false 5 4.823,2.979 5.25,3.313 0.427,0.333 18 false 4 6.583,2.99 6.979,3.344 0.396,0.354 18 false 3 3.771,2.208 4.323,2.563 0.552,0.354 18 false 2 6.26,0.115 6.698,0.49 0.438,0.375 18 false 1 1.188,1.177 1.5,1.375 0.313,0.198 10 false x2 5.427,2.552 5.74,2.75 0.313,0.198 10 false x2 5.844,0.979 6.156,1.177 0.313,0.198 10 false x2 1.052,4.25 1.365,4.448 0.313,0.198 10 false x2 0.833,1.521 1.583,1.688 0.75,0.167 8 false 43 (438, 32) 5.51,2.021 6.063,2.375 0.552,0.354 18 false 5 5.813,2.458 6.563,2.625 0.75,0.167 8 false 43 (438, 32)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 PERFORM RESOLVER INITIALIZATION - - - (Click here)
2 ENGINE ASSEMBLY WITH TRANSAXLE - - - -
3 DIFFERENTIAL PRESSURE SENSOR 89481B - - -
4 EMISSION CONTROL VALVE BRACKET - - - -
5 ENGINE HANGERS - (Click here) - -
6 OUTLET NO. 1 INVERTER COOLING HOSE G922C - - -
7 NO. 7 ENGINE WIRE 82127D - - -
8 ENGINE WIRE 82121 (Click here) - -
9 STARTER HOLE INSULATOR 28193 - - -
10 FLYWHEEL HOUSING SIDE COVER 11363A - - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

C506932N02
4.01,0.958 4.344,0.958 false 1.167,4.906 1.5,4.906 false 4.781,4.708 5.115,4.708 false 6.156,2.438 6.49,2.438 false 0.875,4.781 1.281,5.146 0.406,0.365 18 false 13 5.125,4.573 5.677,4.927 0.552,0.354 18 false 12 4.594,0.823 5.146,1.177 0.552,0.354 18 false 11 6.531,2.354 6.844,2.552 0.313,0.198 10 false *1 1.719,5.292 2.031,5.49 0.313,0.198 10 false x5 2.698,2.531 3.01,2.729 0.313,0.198 10 false x4 5.281,1.667 5.594,1.865 0.313,0.198 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

11 ENGINE ASSEMBLY - (Click here) - -
12 FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 51201 - - -
13 NO. 2 ENGINE MOVING CONTROL ROD 12364B - - -

*1 HYBRID VEHICLE TRANSAXLE ASSEMBLY - -

C506934N02
3.313,0.854 3.646,0.854 false 3.917,1.938 4.25,1.938 false 4.583,1.823 5,2.177 0.417,0.354 18 false 15 3.979,0.719 4.438,1.073 0.458,0.354 18 false 14 2.99,1.51 3.302,1.708 0.313,0.198 10 false x6 2.406,0.51 2.719,0.708 0.313,0.198 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

14 TERMINAL CAP 82823M (Click here) - -
15 MOTOR CABLE G1148 (Click here) - -

C506935N01
2.156,3.396 2.156,3.729 false 1.375,2.583 1.708,2.583 false 2.76,1.531 3.094,1.531 false 3.688,1.073 4.021,1.073 false 4.792,0.802 5.125,0.802 false 4.323,0.635 4.656,0.635 false 1.375,2.583 1.708,2.583 false 5.323,4.427 5.656,4.427 false 3.406,0.948 3.854,1.281 0.448,0.333 18 false 21 4.01,0.51 4.417,0.854 0.406,0.344 18 false 20 2.448,1.417 2.833,1.76 0.385,0.344 18 false 19 1.073,2.448 1.49,2.802 0.417,0.354 18 false 18 2.031,3.74 2.406,4.104 0.375,0.365 18 false 17 5.698,4.292 6.104,4.635 0.406,0.344 18 false 16 3.198,1.458 3.51,1.656 0.313,0.198 10 false x2 5.719,4.677 6.031,4.875 0.313,0.198 10 false x2 2.292,1.458 2.448,1.656 0.156,0.198 10 false 5.167,0.708 5.323,0.906 0.156,0.198 10 false

Procedure Part Name Code
Z101186

Z101188

Z101187

16 NO. 1 TRANSMISSION CONTROL CABLE BRACKET 33823 - - -
17 WIRE HARNESS CLAMP BRACKET - - - -
18 NO. 1 WATER HOSE CLAMP BRACKET 16575C - - -
19 STUD BOLT - (Click here) - -
20 TRANSAXLE HOUSING PLUG - - - -
21 TRANSAXLE BREATHER PLUG 30900N - - -

Non-reusable part Precoated part

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during hybrid vehicle transaxle assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Hybrid vehicle transaxle assembly
·

Resolver learning

·

Initialize resolver


·

DTCs are stored

·

Slight vibration at a vehicle speed of 5 km/h (3 mph) or less

·

Shock or vibration during acceleration


(Click here)
Front wheel alignment adjustment Calibration
·

DTCs are stored

·

ABS warning light illuminates

·

Slip indicator light illuminates

·

VSC disabled or malfunctions


(Click here)
Suspension, tires, etc. Parking assist ECU initialization Panoramic view monitor system (Click here)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Front camera system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power door lock control system
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Power back door system Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



CAUTION / NOTICE / HINT

CAUTION:
·
A340386

This vehicle has contains high voltage circuits standardized with orange colored wiring and connectors, so follow the instructions in this manual to perform the procedures correctly.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>PRECAUTION

·

If the correct procedures are not followed according to the instructions in this manual, there is a danger of electric shock from the high voltage circuits.

·
A340358

Be sure to wear insulating gloves when working on high voltage wiring or components.

·

If work is performed without wearing insulating gloves, there is a danger of electric shock.

·
A344783

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

·
A346363C01
2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a
*a An Object Exceeding Weight Limit of Engine Lifter


The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.



PROCEDURE

Hide 1. PERFORM RESOLVER INITIALIZATION

NOTICE:

If it is necessary to replace the hybrid vehicle transaxle assembly, make sure to perform resolver initialization before starting work.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>UTILITY


Hide G922C 6.REMOVE OUTLET NO. 1 INVERTER COOLING HOSE

a.
C506914


Hide 82127D 7.REMOVE NO. 7 ENGINE WIRE

a.
C506916


Hide 82121 8.DISCONNECT ENGINE WIRE

a.
C506917C01
1.115,2.427 1.281,2.604 0.167,0.177 10 true *c 3.063,1.573 3.229,1.75 0.167,0.177 10 true *a 2.792,1.094 2.958,1.271 0.167,0.177 10 true *b 0.385,0.042 0.969,0.354 0.583,0.313 18 true i - iv 3.667,0.052 4.25,0.375 0.583,0.323 18 false v, vi
*a Motor Resolver, Generator Resolver and Transmission Fluid Temperature Sensor Connector *b Motor Temperature Sensor and Generator Temperature Sensor Connector
*c Shift Lever Position Sensor Connector - -


i.

Disconnect the motor resolver, generator resolver and transmission fluid temperature sensor connector.


ii.

Disconnect the motor temperature sensor and generator temperature sensor connector.


iii.

Disconnect the shift lever position sensor connector.

NOTICE:
C498140

After disconnecting the engine wire, cover the connector of the shift lever position sensor with tape (non-residue type) or equivalent to prevent the entry of foreign matter or water.



iv.

Disengage the 3 clamps to disconnect the engine wire.


v.

Disengage the 5 clamps to disconnect the engine wire.


vi.

Remove the 2 bolts to disconnect the engine wire from the hybrid vehicle transaxle assembly.



Hide 28193 9.REMOVE STARTER HOLE INSULATOR

a.
C506918


Hide 11363A 10.REMOVE FLYWHEEL HOUSING SIDE COVER

a.
C506919


Hide 11.REMOVE ENGINE ASSEMBLY

a.
C506920N01
0.396,0.063 0.677,0.417 0.281,0.354 18 false i

i.

Remove the 8 bolts and engine assembly from the hybrid vehicle transaxle assembly.

NOTICE:
·

To avoid damaging the knock pins, do not pry between the hybrid vehicle transaxle assembly and engine assembly.

·

To prevent the splines of the transmission input damper assembly from becoming misaligned, do not allow the hybrid vehicle transaxle assembly to hit the transmission input damper assembly during engine assembly removal and installation.





Hide 51201 12.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

a.
C506922


Hide 12364B 13.REMOVE NO. 2 ENGINE MOVING CONTROL ROD

a.
C506923


Hide 82823M 14.REMOVE TERMINAL CAP

Hide G1148 15.REMOVE MOTOR CABLE

Hide 33823 16.REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

a.
C506925


Hide 17.REMOVE WIRE HARNESS CLAMP BRACKET

a.
C506926


Hide 16575C 18.REMOVE NO. 1 WATER HOSE CLAMP BRACKET

a.
C506927


Hide 19.REMOVE STUD BOLT

a.
C506928N01
0.396,0.052 0.677,0.406 0.281,0.354 18 false i

i.

Using an E10 "TORX" socket wrench, remove the 2 stud bolts from the hybrid vehicle transaxle assembly.



Hide 20.REMOVE TRANSAXLE HOUSING PLUG

a.
C498754


Hide 30900N 21.REMOVE TRANSAXLE BREATHER PLUG

HINT:

Perform this procedure only when replacement of the transaxle breather plug is necessary.


a.
C498753