RM38T0EC _51 Engine / Hybrid System _144716 M20F-FXS, M20G-FXS COOLING _0603000 RADIATOR A

M20F-FXS, M20G-FXS COOLING RADIATOR REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

6.448,0.24 6.781,0.24 false 5.865,1.115 6.198,1.115 false 6.25,2.146 6.583,2.146 false 4.448,1.385 4.781,1.385 false 1.406,1.177 1.25,1.177 1.25,1.177 1.188,0.948 false 0.667,0.552 0.833,0.552 0.833,0.552 0.875,0.719 false 4.281,0.833 4.458,0.646 4.458,0.646 4.625,0.646 false 2.906,1.281 3.24,1.281 false 2.719,0.406 2.885,0.406 2.885,0.406 3.219,0.646 false 5.302,1.938 5.469,1.938 5.469,1.938 5.656,1.75 false 0.948,1.771 1.281,1.771 false 0.979,2.604 1.313,2.604 false 2.563,2.646 2.896,2.646 false 0.823,4.031 1.156,4.031 false 2.01,3.646 2.344,3.646 false 3.271,3.948 3.604,3.948 false 6.302,4.531 6.635,4.531 false 4.198,5.427 4.531,5.427 false 2.76,4.865 3.094,4.865 false 0.958,5.115 1.292,5.115 false 6.281,0.958 6.563,1.313 0.281,0.354 18 false 7 5.125,1.771 5.406,2.125 0.281,0.354 18 false 8 6.667,1.969 6.948,2.323 0.281,0.354 18 false 9 4.24,1.229 4.521,1.583 0.281,0.354 18 false 6 4.688,0.49 4.969,0.844 0.281,0.354 18 false 5 2.531,0.25 2.927,0.583 0.396,0.333 18 false 4 1.448,1.042 1.833,1.375 0.385,0.333 18 false 11 0.365,0.427 0.75,0.76 0.385,0.333 18 false 10 0.708,0.938 1.021,1.135 0.313,0.198 10 false x2 2.667,0.75 2.979,0.948 0.313,0.198 10 false x5 4.25,0.365 4.563,0.563 0.313,0.198 10 false x3 3.333,0.219 3.646,0.417 0.313,0.198 10 false x2 6.479,1.594 6.792,1.792 0.313,0.198 10 false x3 5.917,0.063 6.083,0.354 0.167,0.292 18 false 2 6.115,0.125 6.458,0.396 0.344,0.271 12 false (*A) 3.292,1.104 3.656,1.438 0.365,0.333 18 false 12 1.344,1.615 1.729,1.948 0.385,0.333 18 false 13 1.375,2.438 1.76,2.771 0.385,0.333 18 false 18 2.969,2.479 3.354,2.813 0.385,0.333 18 false 20 1.219,3.875 1.604,4.208 0.385,0.333 18 false 19 2.396,3.479 2.781,3.813 0.385,0.333 18 false 16 3.656,3.781 4.042,4.115 0.385,0.333 18 false 15 1.344,4.948 1.729,5.281 0.385,0.333 18 false 14 3.156,4.708 3.542,5.042 0.385,0.333 18 false 1 4.583,5.26 4.969,5.594 0.385,0.333 18 false 17 6.708,4.365 7.031,4.677 0.323,0.313 18 false 3

Procedure		Part Name Code
1	INVERTER WATER PUMP WITH MOTOR ASSEMBLY	G9040	-	-	-
2	DRAIN ENGINE COOLANT	-	-	(202307,999999,_51,_144716,_0603000,RM100000002BNMC_01_0193,)	-
3	HEADLIGHT ASSEMBLY	-	-	-	-
4	INLET NO. 3 AIR CLEANER	17753	-	-	-
5	INLET NO. 1 AIR CLEANER	17751	-	-	-
6	INLET NO. 2 AIR CLEANER	17752	-	-	-
7	AIR CLEANER CAP SUB-ASSEMBLY	17705	-	-	-
8	AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY	17801	-	-	-
9	AIR CLEANER CASE SUB-ASSEMBLY	17701	-	-	-
10	HOOD LOCK ASSEMBLY	53510	-	-	-
11	HOOD LOCK CONTROL CABLE ASSEMBLY	53630	-	-	-
12	UPPER RADIATOR SUPPORT SUB-ASSEMBLY	53205	-	-	-
13	NO. 1 WATER BY-PASS HOSE	16261G	-	-	-
14	INLET HYBRID RADIATOR HOSE	G922H	-	-	-
15	NO. 2 RADIATOR HOSE	16572D	-	-	-
16	NO. 1 RADIATOR HOSE	16571C	-	-	-
17	NO. 1 INVERTER COOLING INLET HOSE	G922AA	-	-	-
18	NO. 2 INVERTER COOLING OUTLET HOSE	G922D	-	-	-
19	HYBRID WATER PUMP INLET HOSE	G922E	-	-	-
20	NO. 2 RADIATOR AIR GUIDE	16594A	-	-	-

for Engine

4.854,0.417 5.188,0.417 false 5.063,2.563 5.313,2.896 5.313,2.896 5.479,2.896 false 4.969,2.594 5.333,3.125 5.333,3.125 5.5,3.125 false 1.875,3.313 2.042,3.313 2.042,3.313 2.125,3.167 false 2.865,1.198 3.042,1.198 false 3.146,2.948 3.146,2.615 false 2.792,0.656 3.125,0.656 false 4.469,0.281 4.844,0.615 0.375,0.333 18 false 21 1.521,3.146 1.958,3.448 0.438,0.302 18 false 22 2.521,1.031 2.885,1.385 0.365,0.354 18 false 23 2.438,0.5 2.833,0.854 0.396,0.354 18 false 24 2.99,2.969 3.385,3.302 0.396,0.333 18 false 25 5.542,2.74 5.938,3.063 0.396,0.323 18 false 26 3.24,0.583 3.552,0.781 0.313,0.198 10 false x2 5.156,2.438 5.469,2.635 0.313,0.198 10 false x2 4.823,2.625 5.135,2.823 0.313,0.198 10 false x2 5.552,3.021 5.865,3.219 0.313,0.198 10 false ● 3.271,2.479 3.583,2.677 0.313,0.198 10 false x2

Procedure		Part Name Code
21	FAN WITH MOTOR ASSEMBLY	-	(202307,999999,_51,_144716,_0603000,RM100000002BNMC_01_0194,)	-	-
22	COOLER CONDENSER ASSEMBLY	884A0	(202307,999999,_51,_144716,_0603000,RM100000002BNMC_01_0170,)	-	-
23	RADIATOR ASSEMBLY	16400	(202307,999999,_51,_144716,_0603000,RM100000002BNMC_01_0034,)	-	-
24	RADIATOR SUPPORT CUSHION	16523A	-	-	-
25	RADIATOR SUPPORT GROMMET	16533C	-	-	-
26	RADIATOR DRAIN COCK PLUG	16400B	-	-	-

●

Non-reusable part

PROCEDURE

Hide Display G9040 1.REMOVE INVERTER WATER PUMP WITH MOTOR ASSEMBLY

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>WATER PUMP WITH MOTOR>REMOVAL202307,999999,_51,_144957,_0604237,RM100000002BTQW,

Hide Display 2.DRAIN ENGINE COOLANT (for Engine)

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS COOLANT (for Engine Coolant)>REPLACEMENT202307,999999,_V1,_104397,_0603003,RM100000002BNMN_01_0004,

Hide Display 3.REMOVE HEADLIGHT ASSEMBLY

for Bulb Type Clearance Light:

Click hereVehicle Exterior>LIGHTING (EXT)>HEADLIGHT ASSEMBLY (for Halogen Headlight)>REMOVAL202201,999999,_59,_112294,_0501097,RM100000001Z4WM,

for LED Type Clearance Light:

Click hereVehicle Exterior>LIGHTING (EXT)>HEADLIGHT ASSEMBLY (for LED Headlight)>REMOVAL202201,999999,_59,_112294,_0501098,RM100000001Z4WR,

Hide Display 17753 4.REMOVE INLET NO. 3 AIR CLEANER

Hide Display 17751 5.REMOVE INLET NO. 1 AIR CLEANER

Hide Display 17752 6.REMOVE INLET NO. 2 AIR CLEANER

Hide Display 17705 7.REMOVE AIR CLEANER CAP SUB-ASSEMBLY

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202307,999999,_51,_144956,_0604219,RM100000002BTIE_01_0025,

Hide Display 17801 8.REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AIR CLEANER FILTER ELEMENT>REMOVAL202307,999999,_V1,_104397,_0604325,RM100000002BTVX_04_0002,

Hide Display 17701 9.REMOVE AIR CLEANER CASE SUB-ASSEMBLY

Hide Display 53510G 10.REMOVE HOOD LOCK ASSEMBLY W/COURTESY LAMP SWITCH

Click hereVehicle Exterior>DOOR / HATCH>HOOD LOCK CONTROL CABLE ASSEMBLY>REMOVAL202307,999999,_59,_113746,_0510832,RM100000002CODD_01_0105,

Hide Display 53630 11.DISCONNECT HOOD LOCK CONTROL CABLE ASSEMBLY

Hide Display 53205 12.REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

Hide Display 16261G 13.DISCONNECT NO. 1 WATER BY-PASS HOSE

Hide Display G922H 14.DISCONNECT INLET HYBRID RADIATOR HOSE

Hide Display 16572D 15.DISCONNECT NO. 2 RADIATOR HOSE

Hide Display 16571C 16.DISCONNECT NO. 1 RADIATOR HOSE

Hide Display G922AA 17.DISCONNECT NO. 1 INVERTER COOLING INLET HOSE

Hide Display G922D 18.DISCONNECT NO. 2 INVERTER COOLING OUTLET HOSE

Hide Display G922E 19.DISCONNECT HYBRID WATER PUMP INLET HOSE

Hide Display 16594A 20.REMOVE NO. 2 RADIATOR AIR GUIDE

Hide Display 21.REMOVE FAN WITH MOTOR ASSEMBLY

0.083,0.167 0.365,0.521 0.281,0.354 18 true i 3.469,0.229 4.021,0.573 0.552,0.344 18 true ii, iii 1.427,2.083 1.708,2.438 0.281,0.354 18 true iv

Disengage the 3 clamps to disconnect the wire harness from the fan shroud.

ii.

Disengage the 3 clamps to disconnect the wire harness from the fan shroud.

iii.

Disconnect the cooling fan motor RH connector and cooling fan motor LH connector.

iv.

Disengage the 2 bolts and 2 guides to remove the fan with motor assembly from the radiator assembly.

NOTICE:: Do not damage the radiator assembly when removing the fan with motor assembly.

Hide Display 884A0 22.REMOVE COOLER CONDENSER ASSEMBLY

NOTICE:: Make sure not to damage the cooler condenser assembly when separating the cooler condenser assembly.

Hide Display 16400 23.REMOVE RADIATOR ASSEMBLY

NOTICE:: Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

Hide Display 16523A 24.REMOVE RADIATOR SUPPORT CUSHION

Hide Display 16535 25.REMOVE RADIATOR SUPPORT LOWER

Hide Display 16400B 26.REMOVE RADIATOR DRAIN COCK PLUG