RM36D0EC _59 Vehicle Exterior _083107 WINDOW / GLASS _0400966 WINDSHIELD GLASS A

WINDOW / GLASS WINDSHIELD GLASS REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedures are not Performed	Link
Windshield glass (Including removal and installation)	Adjust forward recognition camera	· Dynamic radar cruise control system (for HV Model) · Front camera system · Lane tracing assist system · Pre-collision system · Automatic high beam system	Target Adjustment (One Time Recognition): (202405,202409,_51,_083055,_0401005,RM100000002ME7B,202409,999999,_51,_083055,_0401005,RM100000002NTD0,) Target Adjustment (Sequential Recognition): (202405,202409,_51,_083055,_0401005,RM100000002ME7D,202409,999999,_51,_083055,_0401005,RM100000002NTD3,) Driving Adjustment: (202405,202409,_51,_083055,_0401005,RM100000002ME7F,202409,999999,_51,_083055,_0401005,RM100000002NTD4,)

Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedures are not Performed	Link
Windshield glass (Including removal and installation)	Adjust forward recognition camera	· Dynamic radar cruise control system (for Gasoline Model) · Front camera system · Lane tracing assist system · Pre-collision system · Automatic high beam system	Target Adjustment (One Time Recognition): (202405,202409,_51,_083055,_0401005,RM100000002ME7B,202409,999999,_51,_083055,_0401005,RM100000002NTD0,) Target Adjustment (Sequential Recognition): (202405,202409,_51,_083055,_0401005,RM100000002ME7D,202409,999999,_51,_083055,_0401005,RM100000002NTD3,) Driving Adjustment: (202405,202409,_51,_083055,_0401005,RM100000002ME7F,202409,999999,_51,_083055,_0401005,RM100000002NTD4,)

NOTICE:: ·

When replacing the forward recognition camera, replace it with a new one.

·

Replace the forward recognition camera if there is any foreign matter on the camera lens.

·

Do not touch the camera lens or the front windshield glass in front of the camera.

·

If the forward recognition camera has been struck or dropped, replace it with a new one.

·

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also the dynamic radar cruise control system (for HV Model), dynamic radar cruise control system (for Gasoline Model), front camera system, lane tracing assist system, pre-collision system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

Hide Display 85292B 1.REMOVE FRONT WIPER ARM HEAD CAP

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL201910,999999,_59,_083109,_0402375,RM100000001JI3S_01_0010,

Hide Display 2.REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL201910,999999,_59,_083109,_0402375,RM100000001JI3S_01_0002,

Hide Display 3.REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL201910,999999,_59,_083109,_0402375,RM100000001JI3S_01_0003,

Hide Display 53867H 4.REMOVE FRONT FENDER TO COWL SIDE SEAL LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL201910,999999,_59,_083109,_0402375,RM100000001JI3S_01_0004,

Hide Display 53866J 5.REMOVE FRONT FENDER TO COWL SIDE SEAL RH

HINT:: Use the same procedure described for the LH side.

Hide Display 55708 6.REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL201910,999999,_59,_083109,_0402375,RM100000001JI3S_01_0006,

Hide Display 75536B 7.REMOVE LOWER WINDSHIELD OUTSIDE MOULDING LH (for GTMC Made)

2.313,1.552 2.479,1.552 true 2.167,1.448 2.479,1.646 0.313,0.198 10 false *a

*a	Moving Part
	Protective Tape

Put protective tape around the lower windshield outside moulding LH.

Move part of the lower windshield outside moulding LH as shown in the illustration and insert the moulding remover D.

0,0 0,0 false

Protective Tape

Detach the claw while sliding the moulding remover D and remove the lower windshield outside moulding LH.

Hide Display 75535F 8.REMOVE LOWER WINDSHIELD OUTSIDE MOULDING RH (for GTMC Made)

HINT:: Use the same procedure described for the LH side.

Hide Display 62312B 9.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

HINT:: Remove the rear side of the front door opening trim weatherstrip LH so that the front pillar garnish LH can be removed.; Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR OPENING TRIM WEATHERSTRIP>REMOVAL201910,999999,_59,_083093,_0403688,RM100000001JUGA_02_0003,

Hide Display 62311B 10.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:: Use the same procedure described for the LH side.

Hide Display 62212 11.REMOVE FRONT PILLAR GARNISH LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,999999,_58,_083106,_0400609,RM1000000029RST_01_0018,

Hide Display 62211 12.REMOVE FRONT PILLAR GARNISH RH

HINT:: Use the same procedure described for the LH side.

Hide Display 74320 13.REMOVE VISOR ASSEMBLY LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,999999,_58,_083106,_0400609,RM1000000029RST_01_0046,

Hide Display 74310 14.REMOVE VISOR ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 74348 15.REMOVE VISOR HOLDER

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,999999,_58,_083106,_0400609,RM1000000029RST_01_0048,

Hide Display 74610A 16.REMOVE ASSIST GRIP SUB-ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,999999,_58,_083106,_0400609,RM1000000029RST_01_0049,

Hide Display 17.REMOVE MAP LIGHT ASSEMBLY

Click hereVehicle Interior>LIGHTING (INT)>PERSONAL LIGHT>REMOVAL201910,999999,_58,_083095,_0400587,RM100000001J8MD,

Hide Display 87810 18.REMOVE INNER REAR VIEW MIRROR ASSEMBLY

Click hereVehicle Interior>MIRROR (INT)>INNER REAR VIEW MIRROR>REMOVAL202405,999999,_58,_083098,_0400604,RM100000002MKDL,

Hide Display 87810 19.REMOVE INNER REAR VIEW MIRROR ASSEMBLY (for Digital Inner Mirror)

Click hereVehicle Interior>MIRROR (INT)>DIGITAL INNER MIRROR>REMOVAL202104,999999,_58,_083098,_0400605,RM100000001W6EV,

Hide Display 86981 20.REMOVE TOLL COLLECTION COVER (w/ ETC)

Click hereAudio / Visual / Telematics>CELLULAR COMMUNICATION>TOLL COLLECTION ECU (Production date from 2021/08)>REMOVAL202304,999999,_56,_105208,_0482465,RM1000000029SY2_01_0004,

Hide Display 86980 21.REMOVE TOLL COLLECTION ECU ASSEMBLY (w/ ETC)

Click hereAudio / Visual / Telematics>CELLULAR COMMUNICATION>TOLL COLLECTION ECU (Production date from 2021/08)>REMOVAL202304,999999,_56,_105208,_0482465,RM1000000029SY2_01_0003,

Hide Display 86464A 22.REMOVE FORWARD RECOGNITION LATCH

Click hereEngine / Hybrid System>CRUISE CONTROL>FRONT CAMERA>REMOVAL202405,999999,_51,_083055,_0401005,RM100000002LEFV_02_0003,

Hide Display 8646C 23.REMOVE FORWARD RECOGNITION CAMERA

Click hereEngine / Hybrid System>CRUISE CONTROL>FRONT CAMERA>REMOVAL202405,999999,_51,_083055,_0401005,RM100000002LEFV_02_0004,

Hide Display 86401 24.REMOVE FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY

Click hereEngine / Hybrid System>CRUISE CONTROL>CAMERA HEATER>REMOVAL201910,999999,_51,_083055,_0401006,RM100000001JBO7_01_0002,

Hide Display 25.REMOVE ROOF HEADLINING ASSEMBLY

HINT:: Remove a sufficient amount of the front portion of the roof headlining assembly so that windshield glass removal and installation procedures can be performed.

Partially remove the roof headlining.

for Normal Roof:

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,999999,_58,_083106,_0400609,RM1000000029RST_01_0054,

ii.

for Moon Roof:

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,999999,_58,_083106,_0400609,RM1000000029RST_01_0055,

iii.

for Panoramic Moon Roof:

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,999999,_58,_083106,_0400609,RM1000000029RST_01_0056,

Hide Display 56111 26.REMOVE WINDSHIELD GLASS

NOTICE:: The windshield glass may fall while performing this procedure. Therefore, use suction cups to hold the windshield glass from the outside of the vehicle.

Apply protective tape on the body surface around the outer edge of the windshield glass to the left, right and top sides.

2.021,0.302 2.354,0.469 true 5.563,0.302 5.896,0.469 true 0.135,0.135 0.51,0.375 0.375,0.24 12 false *A 3.875,0.135 4.25,0.375 0.375,0.24 12 false *B 1.875,0.208 2.188,0.406 0.313,0.198 10 false *a 5.396,0.198 5.708,0.396 0.313,0.198 10 false *a

*A	for SFTM Made	*B	for GTMC Made
*a	Apply protective tape	-	-
	Protective Tape	-	-

1.813,0.438 2.24,0.25 2.24,0.25 1.813,0.781 true 2.313,0.125 2.625,0.323 0.313,0.198 10 false *a

*a	Matchmarks

When reusing the windshield glass:

Place matchmarks over the glass and vehicle body at the locations indicated in the illustration.

Install the suction cups to the windshield glass.

1.146,1.854 1.667,1.51 1.667,1.51 2.24,1.854 true 0.719,3.104 1.021,3.49 true 1.594,1.26 1.906,1.458 0.313,0.198 10 true *1 1.073,3.51 1.385,3.708 0.313,0.198 10 true *a

*1	Windshield Glass Stopper
*a	Piano Wire

From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.

Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

NOTICE:: ·

When separating the glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

·

To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.

Cut through the adhesive by pulling the piano wire around the glass.

NOTICE:: Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.

Using suction cups, detach the 2 windshield glass stoppers and windshield glass retainers and remove the windshield glass.

1.76,1.219 2.094,1.219 true 1.677,4.531 2.01,4.531 true 5.083,1.24 5.083,1.323 5.083,1.323 5.469,1.323 true 5.219,1.177 5.219,1.323 true 5.365,1.208 5.365,1.323 true 4.958,1.229 4.958,1.104 true 4.979,4.542 4.979,4.708 4.979,4.708 5.625,4.708 true 5.333,4.563 5.333,4.708 true 4.854,4.417 4.854,4.667 true 2.115,1.125 2.427,1.323 0.313,0.198 10 false *1 2.031,4.438 2.344,4.635 0.313,0.198 10 false *1 4.771,4.656 5.083,4.854 0.313,0.198 10 false *2 5.479,1.229 5.792,1.427 0.313,0.198 10 false *1 5.646,4.625 5.958,4.823 0.313,0.198 10 false *1 4.875,1.229 5.188,1.427 0.313,0.198 10 false *2 0.24,0.135 1.344,0.969 1.104,0.833 12 false *A, *C 3.74,0.135 4.844,0.969 1.104,0.833 12 false *A, *D 0.24,3.302 1.344,4.135 1.104,0.833 12 false *B, *C 3.74,3.302 4.844,4.135 1.104,0.833 12 false *B, *D

*A	for SFTM Made	*B	for GTMC Made
*C	for 1-piece Type	*D	for 2-piece Type
*1	No. 1 Windshield Glass Stopper	*2	No. 2 Windshield Glass Stopper

Hide Display 56115A 27.REMOVE NO. 1 WINDSHIELD GLASS STOPPER

When reusing the windshield glass:

0.083,0.125 0.396,0.323 0.313,0.198 10 false *a

Backside

for 1-piece Type:

Using a gasket scraper, remove the 2 No. 1 window glass stoppers from the windshield glass.

NOTICE:: Be careful not to damage the windshield glass.

HINT:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

ii.

0,0 0,0 false

Remove in this Direction

for 2-piece Type:

Using a gasket scraper, remove the 2 No. 1 window glass stoppers from the body.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the No. 1 windshield glass stopper with a new one.

Hide Display 56116C 28.REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

0.083,0.125 0.396,0.323 0.313,0.198 10 false *a

Backside

When reusing the windshield glass:

Using a gasket scraper, remove the 2 No. 2 window glass stoppers from the windshield glass.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the No. 2 window glass stoppers with a new one.

Hide Display 56153C 29.REMOVE FRONT WINDOW INNER CENTER MOULDING

HINT:: Perform the following procedure only when replacement of the front window inner center moulding is necessary.

Using a scraper, remove the front window inner center moulding.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the front window inner center moulding with a new one.

Hide Display 75545B 30.REMOVE NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP (for GTMC Made)

HINT:: ·

Perform this procedure only when replacement of the No. 1 windshield outside moulding clip.

·

Use the same procedure for both No. 1 windshield outside moulding clips.

Remove the 4 No. 1 windshield outside moulding clips.

HINT:: Use the same procedure for both No. 1 windshield outside moulding clips.

Hide Display 75547B 31.REMOVE NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP (for GTMC Made)

HINT:: ·

Perform this procedure only when replacement of the No. 3 windshield outside moulding clip.

·

Use the same procedure for both No. 3 windshield outside moulding clips.

2.688,0.375 2.844,0.573 0.156,0.198 10 false a

Put a 3.5 mm (0.138 in.) drill bit into a drill.

Standard:

Area	Measurement
a	5.0 mm (0.197 in.)

Wind tape around the drill bit approximately 5.0 mm (0.197 in.) from the tip of the drill.

HINT:: Tape the 5.0 mm (0.197 in.) drill bit to prevent the drill bit from going too deep.

Lightly press the drill against the No. 3 windshield outside moulding clip, grind the flanges of the No. 3 windshield outside moulding clip and remove the 4 No. 3 windshield outside moulding clips.

NOTICE:: ·

Pressing the drill too firmly will cause the clip to turn and result in the clip not being drilled through.

·

Do not pry the clip with the drill because this may cause damage to the installation holes of the clip or the drill bit.

·

Be careful as the drilled clip may become hot.