RM38N0EC _51 Engine / Hybrid System _111790 M20C-FKS, M20D-FKS EMISSION CONTROL _0503706 EGR COOLER A

M20C-FKS, M20D-FKS EMISSION CONTROL EGR COOLER REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR cooler assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Battery terminal is disconnected/reconnected	Reset back door close position	Power Back Door System	(202111,999999,_59,_111831,_0505274,RM100000001ZMF7,)
· Replacement of EGR valve assembly · Gas leak from exhaust system is repaired	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	(202303,999999,_51,_111785,_0504416,RM1000000029BFF,)

NOTICE:: ·

After the ignition switch is turned off, the radio and display receiver assembly recordsvarious types of memory and settings. As a result, after turning the ignition switch off,make sure to wait at least 1 minutes before disconnecting the cable from the negative(-) auxiliary battery terminal.

·

When the cable is disconnected from the negative (-) auxiliary battery terminal and thesecurity lock setting has been enabled, multi-display operations will be disabled uponnext startup unless the password is entered. Be sure to check the security lock settingbefore disconnecting the cable from the negative (-) auxiliary battery terminal.

·

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION202111,999999,_V1,_111779,_0504973,RM100000001ZKRM,

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Lane Tracing Assist System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more.	(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Pre-collision System		(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Stop and Start System	Idle the engine for approximately 5 to 60minutes or drive the vehicle until stop andstart control is permitted	(202406,999999,_51,_111803,_0509671,RM100000002KOGF,)

Learning completes when vehicle is operated normally
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Power Door Lock Control System · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202111,999999,_58,_111830,_0505351,RM100000001ZMT3,)
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 1.DRAIN ENGINE COOLANT

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS COOLANT>REPLACEMENT202111,999999,_V1,_112220,_0503655,RM100000001ZFD9_02_0001,

Hide Display 12601B 2.REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202406,202409,_51,_111786,_0499722,RM100000002MXOE_01_0288,202409,999999,_51,_111786,_0499722,RM100000002OLFC_01_0288,

Hide Display 17751 3.REMOVE INLET AIR CLEANER ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202111,999999,_51,_111785,_0503267,RM100000001ZE11_01_0028,

Hide Display 4.REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202111,999999,_51,_111785,_0503267,RM100000001ZE11_01_0027,

Hide Display 5.REMOVE BATTERY

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS BATTERY>REMOVAL202406,999999,_V1,_112220,_0503321,RM100000002MSAX,

Hide Display 82121 6.DISCONNECT ENGINE WIRE

Remove the 3 bolts.

Disconnect the 4 connectors.

Disengage the wire harness clamp.

Disconnect the 6 connectors.

Disengage the 3 wire harness clamps.

Disengage the wire harness clamp.

Remove the bolt and 2 nuts.

Disconnect the 4 connectors.

Disengage the wire harness clamp and disconnect the engine wire.

Hide Display 25680 7.REMOVE EGR COOLER ASSEMBLY

2.333,1.083 2.823,1.083 true 0.865,0.708 1.208,0.708 true 2.865,0.99 3.063,1.208 0.198,0.219 10 true *1 0.688,0.615 0.885,0.833 0.198,0.219 10 true *2

*1	No. 3 Water By-pass Hose
*2	No. 4 Water By-pass Hose

Slide the 2 clips and disconnect the No. 3 water by-pass hose and No. 4 water by-pass hose from the EGR cooler assembly.

Using an 8 mm socket wrench, remove the 2 bolts and wire harness clamp bracket from the EGR cooler assembly.

2.708,1.917 2.896,2.104 0.188,0.188 10 true *a

*a	Bolt or Nut

Type A:

Remove the 3 bolts, 2 nuts and EGR cooler assembly from the cylinder head sub-assembly and EGR valve assembly.

Type B:

Remove the 2 bolts, 3 nuts and EGR cooler assembly from the cylinder head sub-assembly and EGR valve assembly.

0.51,1.385 0.813,1.385 false 2.552,0.865 2.552,1.135 false 2.479,1.167 2.719,1.375 0.24,0.208 10 false *1 0.354,1.302 0.615,1.51 0.26,0.208 10 false *2

*1	EGR Valve Gasket
*2	EGR Cooler Gasket

Remove the EGR valve gasket from the EGR cooler assembly.

Remove the EGR cooler gasket from the EGR cooler assembly.