RM38N0EC _52 Drivetrain _111808 AXLE AND DIFFERENTIAL _0502897 FRONT AXLE HUB BOLT A

AXLE AND DIFFERENTIAL  FRONT AXLE HUB BOLT  REPLACEMENT  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front axle hub bolt removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

*1: Also necessary after performing a tire rotation.

*2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.

for HV Model

Auxiliary battery terminal is disconnected/reconnected


Reset back door close position Power Back Door System (Click here)
Tires
·

Initialization*1*2

·

Tire Position Identification*1*2


Tire Pressure Warning System Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System)
(Click here)

HINT:
for HV Model:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Lane Tracing Assist System Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more. (Click here)
Pre-collision System

Learning completes when vehicle is operated normally
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Power Door Lock Control System
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


CAUTION / NOTICE / HINT

NOTICE:
·

When removing or installing the rear disc brake caliper assembly, pushing back the disc brake piston may cause a large clearance between the brake pads and brake disc. When the brake pedal is depressed with a large clearance between the brake pads and the brake disc, DTC C140000 and/or C140A00 related to abnormal brake fluid pressure may be stored. Make sure to clear any DTCs after performing this procedure. (for HV Model)

·

While the auxiliary battery is connected, even if the ignition switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected. (for HV Model)



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. (for HV Model)

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 47313J 4.SEPARATE FRONT FLEXIBLE HOSE

a.
C433918

Remove the bolt and separate the front flexible hose from the front shock absorber assembly.


Hide 5.SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY

a.

Remove the 2 bolts and separate the front disc brake caliper assembly from the steering knuckle.

NOTICE:

Use wire or an equivalent tool to keep the front disc brake caliper assembly from hanging by the front flexible hose.



Hide 43502D 7.REMOVE FRONT AXLE HUB BOLT

a.
C433919C03
2.531,1.042 2.531,0.885 true 1.792,1.031 1.792,0.365 1.792,0.365 2,0.365 true 2.385,0.875 3.021,0.875 true 3.073,0.802 3.385,1 0.313,0.198 10 false *a 2.021,0.281 2.333,0.479 0.313,0.198 10 true SST
*a Service Nut


Temporarily install 2 service nuts to the front axle hub bolts as shown in the illustration.

Recommended Service Nut:

Thread diameter: 12.0 mm (0.472 in.)

Thread pitch: 1.5 mm (0.0591 in.)


NOTICE:

Install the service nuts to prevent damage to the front axle hub bolts.



b.

Using SST and a screwdriver or an equivalent tool to hold the front axle hub sub-assembly, remove the front axle hub bolt.

SST
09611-12010  

NOTICE:

Do not damage the threads of the front axle hub bolts.



Hide 43502D 8.INSTALL FRONT AXLE HUB BOLT

a.

Temporarily install a new front axle hub bolt to the front axle hub sub-assembly.


b.
C433920C02
0.813,0.479 1.646,0.479 true 0.531,1.563 0.531,0.802 true 1.823,0.417 2.01,0.594 0.188,0.177 10 true *a 0.469,1.615 0.719,1.771 0.25,0.156 10 false *b
*a Service Nut
*b Washer


Install a washer and service nut to the front axle hub bolt as shown in the illustration.

Recommended Service Nut:

Thread diameter: 12.0 mm (0.472 in.)

Thread pitch: 1.5 mm (0.0591 in.)


HINT:

Recommended washer thickness is 5 mm (0.197 in.) or more.



c.

Using a screwdriver or an equivalent tool to hold the front axle hub sub-assembly, install the front axle hub bolt by tightening the service nut.

NOTICE:
·

Install the service nuts to prevent damage to the front axle hub bolts.

·

Do not damage the threads of the front axle hub bolts.




d.

Remove the 3 service nuts and washer from the 3 front axle hub bolts.


Hide 10.INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

a.

Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.

Torque:
150 N*m (1530 kgf*cm, 111 ft.*lbf)

NOTICE:
·

Do not twist the front flexible hose when installing the front disc brake caliper assembly.

·

Make sure that there is no foreign matter on the threads of the bolt.




Hide 47313J 11.INSTALL FRONT FLEXIBLE HOSE

a.
C433921C02
0.865,1.156 1.573,1.156 true 1.271,1.156 1.271,1.375 true 0.667,1.052 0.885,1.25 0.219,0.198 10 true *a
*a Hook


Engage the 2 hooks to install the front speed sensor clamp bracket.

NOTICE:

Do not twist the front speed sensor when installing it.



b.
C433918

Install the front flexible hose and front speed sensor to the front shock absorber assembly with the bolt.

Torque:
29 N*m (296 kgf*cm, 21 ft.*lbf)

NOTICE:

Do not twist the front flexible hose when installing it.



Hide 13.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)

a.

Connect the reservoir level switch connector.



c.

Turn the ignition switch to ON (READY).


d.

Depress the brake pedal and release it.



Hide 14. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL (for HV Model)

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>WORK PROCEDURE

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART