RM38N0EC _52 Drivetrain _111806 K120 / K120F / K121 / K121F CVT _0499732 OIL PAN A

K120 / K120F / K121 / K121F CVT  OIL PAN  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during transaxle side cover sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal isdisconnected/reconnected Reset back door close position Power Back Door System (Click here)
Replacement of CVT Fluid Air bleed the oil pump with motor assembly Stop and Start System (Click here)
ATF thermal degradation estimate reset The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly (Click here)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Lane Tracing Assist System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more. (Click here)
Pre-collision System
Stop and Start System Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted (Click here)

Items for which learning is completed by operating the vehicle normally
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Power Door Lock Control System
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


PROCEDURE

Hide 3.DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

a.
C437662

Remove the refill plug and gasket from the rear transaxle case sub-assembly.


b.
C394993

Using a 10 mm hexagon socket wrench, remove the overflow plug and gasket from the transaxle case sub-assembly, and drain the fluid.


c.
C394994C01
2.375,0.844 2.656,0.844 true 2.219,0.771 2.448,1 0.229,0.229 10 false *1
*1 Overflow (CVT) Tube


Using a 6 mm hexagon socket wrench, remove the overflow (CVT) tube from the transaxle case sub-assembly.

HINT:

Removing the overflow (CVT) tube will drain all fluid in the transaxle case sub-assembly.



d.

Using a 6 mm hexagon socket wrench, install the overflow (CVT) tube to the transaxle case sub-assembly.

Torque:
0.8 N*m (8 kgf*cm, 7 in.*lbf)


e.

Using a 10 mm hexagon socket wrench, temporarily install the gasket and overflow plug to the transaxle case sub-assembly.

HINT:

Reuse the old gasket as the overflow plug will be removed again to adjust the fluid level.



f.

Temporarily install the gasket and refill plug to the rear transaxle case sub-assembly.

HINT:

Reuse the old gasket as the refill plug will be removed again to adjust the fluid level.



Hide 5.REMOVE OIL COOLER HOSE

a.
C441523

Slide the clip and disconnect the outlet No. 1 oil cooler hose from the transmission oil cooler.


b.

Slide the clip and remove the outlet No. 1 oil cooler hose from the oil cooler elbow sub-assembly.


c.
C441524

Slide the clip and disconnect the inlet oil cooler hose from the transmission oil cooler.


d.

Slide the clip and remove the inlet oil cooler hose from the oil cooler elbow sub-assembly.


Hide 32901L 6.REMOVE OIL COOLER ELBOW SUB-ASSEMBLY

a.
C441525

Remove the 2 union bolts, 2 gaskets and oil cooler elbow sub-assembly from the transaxle housing.


Hide 7.REMOVE WIRE HARNESS CLAMP BRACKET

a.
C441526

Remove the bolt and wire harness clamp bracket from the transaxle side cover sub-assembly.


Hide 35015Y 8.REMOVE TRANSAXLE SIDE COVER SUB-ASSEMBLY

a.
C441527

Remove the 11 bolts and transaxle side cover sub-assembly from the transaxle case sub-assembly.


b.
C395511

Remove the O-ring from the transaxle side cover sub-assembly.