RM38N0EC _52 Drivetrain _111806 K120 / K120F / K121 / K121F CVT _0499742 SHIFT LEVER A

K120 / K120F / K121 / K121F CVT  SHIFT LEVER  INSTALLATION  


PROCEDURE

Hide 1.INSTALL TRANSMISSION FLOOR SHIFT ASSEMBLY

a.
C475153N01
0.833,1.74 0.99,1.938 0.156,0.198 10 true 1 2.49,0.708 2.646,0.906 0.156,0.198 10 true 2 0.823,0.719 0.979,0.917 0.156,0.198 10 true 3 2.49,1.729 2.646,1.927 0.156,0.198 10 true 4

Temporarily install the transmission floor shift assembly to the vehicle body with the 4 bolts.


b.

Tighten the 4 bolts in the order shown in the illustration.

Torque:
12 N*m (122 kgf*cm, 9 ft.*lbf)


c.

Engage the 2 clamps.


d.

Connect the shift lock control ECU connector.


e.

Connect the transmission control switch connector.


Hide 33820B 2.CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for GTMC Made)

NOTICE:

Before connecting the transmission control cable assembly, check that the shift lever is in N.


a.
C400603C02
1.646,1.198 1.844,1.594 1.844,1.594 2,1.594 false 1.313,1.344 1.583,1.594 0.271,0.25 10 false *a 2.042,1.49 2.333,1.708 0.292,0.219 10 false *b
*a Slide
*b Adjuster Case Cover


Slide the adjuster case cover in the direction shown by the arrow.


b.
C400817C02
1.115,4.052 1.323,4.052 1.323,4.052 1.708,3.354 true 0.875,2.75 1.146,2.75 1.146,2.75 1.75,3.073 false 0.875,0.604 1.146,0.604 1.146,0.604 1.75,0.927 false 1.083,1.875 1.292,1.875 1.292,1.875 1.677,1.177 true 1.854,1.302 2.156,1.542 0.302,0.24 10 false *a 0.906,1.781 1.219,1.938 0.313,0.156 10 false *b 0.948,3.958 1.24,4.188 0.292,0.229 10 false *b 0.708,0.5 0.958,0.74 0.25,0.24 10 false *c 0.708,2.646 0.958,2.885 0.25,0.24 10 false *c
*a Pull out
*b Lock Piece
*c Adjuster Case


Using a precision screwdriver, pull out the lock piece of the adjuster case.


c.
C400818C01
0.448,1.208 0.625,1.208 0.625,1.208 1.729,1.49 true 2.188,1.26 2.896,2.208 2.896,2.208 2.208,3.479 true 0.49,3.177 0.708,3.177 0.708,3.177 1.385,3.438 true 0.26,1.115 0.573,1.271 0.313,0.156 10 false *a 2.01,0.365 2.323,0.521 0.313,0.156 10 false *b 2.948,2.104 3.26,2.26 0.313,0.156 10 false *c 0.281,3.104 0.594,3.26 0.313,0.156 10 false *a
*a Lock Nut
*b Push in
*c Stopper


Turn the lock nut of the transmission control cable assembly counterclockwise. While holding the lock nut, push in the stopper.


d.
C477741C01
0.552,0.24 0.75,0.24 0.75,0.24 0.927,0.479 true 2.146,0.188 2.344,0.188 2.344,0.188 2.729,0.458 true 0.354,0.156 0.667,0.313 0.313,0.156 10 false *a 1.927,0.094 2.24,0.25 0.313,0.156 10 false *a
*a Stopper


Connect the transmission control cable assembly to the transmission floor shift assembly.

NOTICE:
·

After installation, check that the outer part of the stopper is as shown in the illustration.

·

Do not forcibly pull the transmission control cable assembly into the cabin.




e.
C477742

Connect the transmission control cable assembly to the transmission floor shift assembly.

NOTICE:

Securely connect the end of the transmission control cable assembly to the transmission floor shift assembly.



f.
C477743C01
0.885,0.594 1.083,0.594 1.083,0.594 1.583,1.25 true 2.188,1.76 2.031,1.76 2.031,1.76 1.792,1.375 true 1.563,1.583 1.771,1.792 0.208,0.208 10 true *a 2.208,1.656 2.448,1.854 0.24,0.198 10 true *b 0.677,0.49 0.865,0.688 0.188,0.198 10 true *c
*a Push in
*b Lock Piece
*c Adjuster Case


Push in the lock piece of the adjuster case to lock it.

NOTICE:
·
C477744C01
0.427,1.719 0.583,1.719 0.583,1.719 0.792,2.25 true 1.833,0.521 2.177,0.521 false 0.167,1.625 0.354,1.823 0.188,0.198 10 true *1 1.667,0.427 1.906,0.656 0.24,0.229 10 false *a
*1 Transmission Control Cable Assembly
*a Lever Shaft


When pushing in the lock piece of the adjuster case to lock it, remove your hand from the lever shaft.

·

When pushing in the lock piece of the adjuster case to lock it, do not move the lever shaft or transmission control cable assembly forward or backward.




g.
C477745C01
1.031,1.844 1.208,1.844 1.208,1.844 1.531,1.396 true 1.458,4.417 1.635,4.417 1.635,4.417 1.813,3.719 true 0.76,4.406 0.938,4.406 0.938,4.406 1.552,3.865 true 0.813,1.771 1.01,1.969 0.198,0.198 10 true *a 0.563,4.302 0.74,4.5 0.177,0.198 10 true *a 1.208,4.333 1.396,4.531 0.188,0.198 10 true *b
*a Adjuster Case Cover
*b Lock Piece


Move the adjuster case cover in the direction shown by the arrow.

NOTICE:

If the adjuster case cover is not moved far enough so that the adjuster case cover engages the lock piece, the transmission control cable assembly will not be able to lock, and reliable shift operation will not be possible.



Hide 33820B 3.CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for SFTM Made)

NOTICE:

Before connecting the transmission control cable assembly, check that the shift lever is in N.


a.

Push the 2 claws together at the top of the lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to push up the lock piece.

C270206C19
0.323,1.177 2.99,2.604 2.667,1.427 1.552,0.646 1.552,0.167 1.552,0.167 1.667,0.167 false 5.271,1.125 5.271,0.646 5.271,0.646 5.385,0.646 false 1.74,0.073 1.948,0.26 0.208,0.188 10 false *a 0.385,1.219 0.604,1.427 0.219,0.208 10 false *b 5.229,1.906 5.458,2.115 0.229,0.208 10 false *d 5.448,0.552 5.708,0.76 0.26,0.208 10 false *a 1.094,0.344 1.344,0.573 0.25,0.229 10 false *c 1.969,0.333 2.208,0.552 0.24,0.219 10 false *c 1.531,1.229 1.708,1.469 0.177,0.24 10 false *c 1.542,2.354 1.771,2.552 0.229,0.198 10 false *c
*a Lock Piece *b Bottom View
*c Push *d Push up



b.

Turn the nut of the transmission control cable assembly 180° counterclockwise. While holding the nut in place, push in the stopper until it clicks twice.

C151676C20
1.219,1.01 1.583,0.51 1.583,0.51 1.688,0.51 false 0.563,2.177 0.667,2.177 0.667,2.177 1.063,1.646 false 1.771,0.417 2.063,0.625 0.292,0.208 10 false *a 0.385,2.094 0.604,2.302 0.219,0.208 10 false *b 3.292,0.594 3.531,0.813 0.24,0.219 10 false *c
*a Stopper *b Nut
*c Push in - -



c.

Connect the transmission control cable assembly to the transmission floor shift assembly. Check that the spring is positioned at "A" and push in the stopper.

C415900C02
1.01,0.667 1.167,0.229 1.167,0.229 1.281,0.229 false 3.417,2.458 3.521,2.458 3.521,2.458 3.792,1.813 false 3.521,1.146 4.573,0.406 4.573,0.406 5.917,1.156 false 2.885,1.99 2.99,1.99 2.99,1.99 3.469,1.188 true 5.354,2 5.479,2 5.479,2 5.896,1.219 true 1.313,0.844 1.521,0.615 1.521,0.615 1.646,0.615 false 3.229,2.375 3.458,2.563 0.229,0.188 10 false *1 1.323,0.115 1.583,0.333 0.26,0.219 10 false *a 4.5,0.198 4.729,0.427 0.229,0.229 10 false *b 3.094,0.635 3.354,0.854 0.26,0.219 10 false *d 2.729,1.906 2.906,2.115 0.177,0.208 10 false A 5.188,1.917 5.344,2.156 0.156,0.24 10 false A 1.698,0.5 2.01,0.698 0.313,0.198 10 false *c
*1 Transmission Floor Shift Assembly - -
*a Stopper *b Spring
*c Nut *d Push in
V113147

Connect in this Direction - -


NOTICE:
·

Install the transmission control cable assembly with the protrusion facing upwards.

·

After installation, check that the outer part of the cable lock is protruding beyond portion A-A as shown in the illustration.

·

Make sure that the transmission control cable assembly is securely locked.




d.
C472948C01
1.323,2.333 1.5,2.333 1.5,2.333 1.604,2.594 false 1.146,2.229 1.396,2.469 0.25,0.24 10 false *a
*a Lock Piece


Connect the transmission control cable assembly to the transmission floor shift assembly.

NOTICE:
·

Check that the lock piece is pulled out.

·

Push the end of the transmission control cable assembly all the way to the base of the transmission floor shift assembly pin.

·

Connect the transmission control cable assembly so that the lock piece faces the driver side.




e.
C270207C08
1.604,0.698 1.74,0.406 1.74,0.406 1.875,0.406 false 2.167,0.927 2.302,0.635 2.302,0.635 2.438,0.635 false 1.917,0.292 2.198,0.521 0.281,0.229 10 false *a 2.5,0.531 2.771,0.781 0.271,0.25 10 false *b 1.573,2.979 1.875,3.208 0.302,0.229 10 false *c
*a Lock Piece
*b Adjuster Case
*c Push in


Push the lock piece into the adjuster case.

NOTICE:
·

Check that the shift lever position sensor and shift lever are in N.

·

Securely push in the lock piece until the slider lock is engaged.




Hide 6.INSTALL SHIFT LOCK RELEASE BUTTON COVER

a.

Engage the 2 claws to install the shift lock release button cover to the upper console panel sub-assembly.