RM38N0EC _55 Steering _111821 STEERING GEAR / LINKAGE _0503296 STEERING GEAR A

STEERING GEAR / LINKAGE  STEERING GEAR  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:
·

After replacing the rack and pinion power steering gear assembly, make sure to perform update ECU security key and ECU configuration.

·

After performing the update ECU security key procedure and ECU configuration procedure, make sure to perform the initialization procedure for when the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal.



PROCEDURE

Hide 45470 1.INSTALL TIE ROD ASSEMBLY LH

a.
C404146C01
1.281,1.125 1.281,0.427 true 1.052,0.427 1.49,0.427 1.49,0.427 1.49,1.125 true 0.802,0.333 1.115,0.49 0.313,0.156 10 false *a
*a Matchmark


Install the lock nut and tie rod assembly LH to the rack and pinion power steering gear assembly until the matchmarks are aligned.

HINT:

After adjusting the toe-in, tighten the lock nut.



Hide 45460 2.INSTALL TIE ROD ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.


Hide 44250 3.INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY

a.

Install the rack and pinion power steering gear assembly to the front frame assembly with the 4 bolts and 4 new nuts.

Torque:
88 N*m (897 kgf*cm, 65 ft.*lbf)

NOTICE:

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.



Hide 4.INSTALL FRONT STABILIZER BAR WITH BRACKET

a.

Install the front stabilizer bar with the 2 front stabilizer links, front No. 1 stabilizer bracket LH, front No. 1 stabilizer bracket RH and 2 front No. 1 stabilizer bar bushings to the front frame assembly.


b.
C441590C01
2.104,1.156 2.281,0.625 2.281,0.625 2.531,0.625 true 2.563,0.542 2.896,0.792 0.333,0.25 10 false *a 0.969,2.958 1.167,3.146 0.198,0.188 10 true A 2.198,3.063 2.396,3.25 0.198,0.188 10 true B
*a Arrow
V100136

Front of the Vehicle


Install the front No. 1 stabilizer bracket LH to the front frame assembly with the 2 bolts.

Torque:
44 N*m (449 kgf*cm, 32 ft.*lbf)

NOTICE:
·

Make sure to install the front No. 1 stabilizer bracket LH with its arrow facing the inside of the vehicle.

·

Temporarily tighten the bolt (B) and then fully tighten the 2 bolts in the order of (A) and (B).




c.

Install the front No. 1 stabilizer bracket RH to the front frame assembly with the 2 bolts.

HINT:

Perform the same procedure as for the LH side.



Hide 6.CONNECT WIRE HARNESS

a.

Install the wire harness to the rack and pinion power steering gear assembly with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)

C441607


b.

Connect the wire harness connector to the rack and pinion power steering gear assembly.

HINT:

Make sure that the connector is fully inserted before rotating the lock lever to engage the lock.



Hide 45319 7.INSTALL STEERING GEAR HEAT INSULATOR

a.
C441604N01
2.333,0.177 2.49,0.365 0.156,0.188 10 true 1 0.865,1.146 0.969,1.292 0.104,0.146 10 true 2

Install the steering gear heat insulator to the rack and pinion power steering gear assembly with the 2 bolts in the order shown in the illustration.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


Hide 45470 9.CONNECT TIE ROD ASSEMBLY LH

a.
C404134

Connect the tie rod assembly LH to the steering knuckle LH with the nut.

Torque:
49 N*m (500 kgf*cm, 36 ft.*lbf)

NOTICE:
·

Do not damage the ball joint dust cover.

·

Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.




b.

Install a new cotter pin.


Hide 45460 10.CONNECT TIE ROD ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.


Hide 45220 11.CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

a.
C441600C01
0.99,2.938 1.563,2.938 true 1.167,2.948 1.167,3.021 1.167,3.021 1.521,3.021 true 0.813,2.844 0.979,3.01 0.167,0.167 10 true *a
*a Matchmark


Align the matchmarks on the steering intermediate shaft assembly and rack and pinion power steering gear assembly.


b.

Connect the steering intermediate shaft assembly to the rack and pinion power steering gear assembly.


c.

Install a bolt.

Torque:
35 N*m (357 kgf*cm, 26 ft.*lbf)


Hide 45470 14.FULLY TIGHTEN TIE ROD ASSEMBLY LH

a.
C424053C02
2.885,2.969 2.885,2.708 false 1.604,3.021 1.854,3.219 0.25,0.198 10 false *a 2.76,2.99 3.219,3.188 0.458,0.198 10 false SST
*a Torque Wrench Fulcrum Length


Using SST, tighten the tie rod assembly LH lock nuts.

SST
09612-24014  (09617-24011)

Torque:
Specified Tightening Torque : 88 N*m (897 kgf*cm, 65 ft.*lbf)

HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using SST (fulcrum length of 52 mm (2.05 in.)) + torque wrench (fulcrum length of 255 mm (10.04 in.)): 73 N*m (744 kgf*cm, 54 ft.*lbf)




Hide 45460 15.FULLY TIGHTEN TIE ROD ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.


Hide 16. UPDATE ECU SECURITY KEY

a.

If the rack and pinion power steering gear assembly has been replaced, perform Update ECU security key.

Click hereGeneral>SETUP>WHEN REPLACING OR REMOVING/INSTALLING PARTS>UPDATE ECU SECURITY KEY


Hide 17. ECU CONFIGURATION

a.

If the rack and pinion power steering gear assembly has been replaced, perform ECU configuration.

Click hereGeneral>SETUP>WHEN REPLACING OR REMOVING/INSTALLING PARTS>ECU CONFIGURATION