RM38N0EC _52 Drivetrain _111806 K120 / K120F / K121 / K121F CVT _0499733 OIL COOLER A

K120 / K120F / K121 / K121F CVT  OIL COOLER  INSTALLATION  


PROCEDURE

Hide 33493C 1.INSTALL TRANSMISSION OIL COOLER

a.
C413800C01
2,0.021 2.208,0.24 0.208,0.219 10 true A 1.833,1.938 2.042,2.156 0.208,0.219 10 true B

Install the transmission oil cooler to the rear transaxle case sub-assembly with the 2 bolts.

Torque:
13.5 N*m (138 kgf*cm, 10 ft.*lbf)

HINT:

Tightening order: Temporarily tighten bolt (A) → Fully tighten bolt (B) → Fully tighten bolt (A)



Hide 2.CONNECT OIL COOLER HOSE

a.

Connect the inlet oil cooler hose to the transmission oil cooler and slide the clip to secure it.

C439779C01
5.167,0.948 5.573,1.104 5.573,1.104 5.333,0.948 true 5.625,1.063 5.938,1.26 0.313,0.198 10 false *a 5.396,0.188 5.708,0.385 0.313,0.198 10 false *b 5.396,0.385 5.708,0.583 0.313,0.198 10 false *c
*a Paint Mark *b 2 to 7 mm (0.0787 to 0.276 in.)
*c 0 to 3 mm (0 to 0.118 in.) - -


NOTICE:
·

Make sure to slide the inlet oil cooler hose until it contacts the hose stopper of the transmission oil cooler.

·

Make sure to align the paint mark of the inlet oil cooler hose with the paint mark of the transmission oil cooler.

·

Make sure that the clip is within the location shown in the illustration.




b.

Connect the outlet No. 1 oil cooler hose to the transmission oil cooler and slide the clip to secure it.

C439777C01
5.167,0.948 5.604,1.094 5.604,1.094 5.333,0.948 true 5.667,1.052 5.979,1.25 0.313,0.198 10 false *a 5.365,0.188 5.677,0.385 0.313,0.198 10 false *b 5.365,0.385 5.677,0.583 0.313,0.198 10 false *c
*a Paint Mark *b 2 to 7 mm (0.0787 to 0.276 in.)
*c 0 to 3 mm (0 to 0.118 in.) - -


NOTICE:
·

Make sure to slide the outlet No. 1 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.

·

Make sure to align the paint mark of the outlet No. 1 oil cooler hose with the paint mark of the transmission oil cooler.

·

Make sure that the clip is within the location shown in the illustration.




Hide 16261G 3.CONNECT NO. 1 WATER BY-PASS HOSE

a.

Connect the No. 1 water by-pass hose to the transmission oil cooler and slide the clip to secure it.

C439782C01
5.177,0.521 4.885,0.583 4.885,0.583 5.177,0.458 true 4.719,0.531 5.031,0.688 0.313,0.156 10 false *a 5.573,0.146 5.885,0.302 0.313,0.156 10 false *b 5.115,1.094 5.427,1.25 0.313,0.156 10 false *c 5.458,1.417 5.771,1.573 0.313,0.156 10 false *d 5.104,0.917 5.417,1.073 0.313,0.156 10 false *e
*a Paint Mark *b 2 to 7 mm (0.0787 to 0.276 in.)
*c Upper *d Front
*e 120° (Claw of Clip Location) - -


NOTICE:
·

Make sure to slide the No. 1 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.

·

Make sure to align the paint mark of the No. 1 water by-pass hose with the paint mark of the transmission oil cooler.

·

Make sure that the claws of the clip are within the location shown in the illustration.




Hide 16264D 4.INSTALL NO. 2 WATER BY-PASS HOSE

a.

Install the No. 2 water by-pass hose to the transmission oil cooler and slide the clip to secure it.

C440845C01
5.177,0.521 4.885,0.583 4.885,0.583 5.177,0.458 true 4.719,0.531 5.031,0.688 0.313,0.156 10 false *a 5.573,0.146 5.885,0.302 0.313,0.156 10 false *b 4.771,1.229 5.083,1.385 0.313,0.156 10 false *c 5.125,0.854 5.438,1.01 0.313,0.156 10 false *d 5.625,1.229 5.938,1.385 0.313,0.156 10 false *e
*a Paint Mark *b 2 to 7 mm (0.0787 to 0.276 in.)
*c Right *d Rear
*e 120° (Claw of Clip Location) - -


NOTICE:
·

Make sure to slide the No. 2 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.

·

Make sure to align the paint mark of the No. 2 water by-pass hose with the paint mark of the transmission oil cooler.

·

Make sure that the claws of the clip are within the location shown in the illustration.




Hide 7.INSPECT FOR FLUID LEAKS