RM38N0EC _52 Drivetrain _111806 K120 / K120F / K121 / K121F CVT _0499732 OIL PAN A

K120 / K120F / K121 / K121F CVT OIL PAN INSTALLATION

PROCEDURE

Hide Display 35015Y 1.INSTALL TRANSAXLE SIDE COVER SUB-ASSEMBLY

0,0 0,0 false

Area to be Cleaned

Clean the transaxle side cover sub-assembly installation surface of the transaxle case sub-assembly.

NOTICE:: Completely remove any oil or grease from the contact surfaces of the transaxle case sub-assembly.

Coat a new O-ring with Toyota Genuine CVT fluid FE and install it to a new transaxle side cover sub-assembly.

1.188,1.958 1.396,2.167 0.208,0.208 10 true 11 0.854,0.365 1.063,0.573 0.208,0.208 10 true 10 2.615,1.24 2.823,1.448 0.208,0.208 10 true 9 0.563,0.698 0.771,0.906 0.208,0.208 10 true 8 2.656,0.719 2.865,0.927 0.208,0.208 10 true 7 0.563,1.281 0.771,1.49 0.208,0.208 10 true 6 2.073,0.01 2.281,0.219 0.208,0.208 10 true 5 2.583,1.958 2.792,2.167 0.208,0.208 10 true 4 0.844,0.01 1.052,0.219 0.208,0.208 10 true 3 2.615,0.063 2.823,0.271 0.208,0.208 10 true 2 0.594,1.958 0.802,2.167 0.208,0.208 10 true 1

Temporarily install the transaxle side cover sub-assembly to the transaxle case sub-assembly with the 11 bolts.

Fully tighten the 11 bolts in the order shown in the illustration.

Torque:: 7.4 N*m (75 kgf*cm, 65 in.*lbf)

Hide Display 2.INSTALL WIRE HARNESS CLAMP BRACKET

Install the wire harness clamp bracket to the transaxle side cover sub-assembly with the bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Hide Display 32901L 3.INSTALL OIL COOLER ELBOW SUB-ASSEMBLY

Temporarily install the oil cooler elbow sub-assembly and 2 gaskets to the transaxle housing with the 2 union bolts.

Fully tighten the union bolt (A).

1.448,0.833 1.448,0.677 1.448,0.677 1.656,0.677 false 2.219,1.25 2.531,1.406 0.313,0.156 10 false *a 1.698,0.594 2.01,0.75 0.313,0.156 10 false *b 3.469,0.625 3.625,0.823 0.156,0.198 10 true A 3.385,1.49 3.542,1.688 0.156,0.198 10 true B

Torque Wrench Fulcrum Length

17 mm Union Nut Wrench

Torque:: 27.5 N*m (280 kgf*cm, 20 ft.*lbf)

Using a 17 mm union nut wrench, fully tighten the union bolt (B).

Torque:: Specified Tightening Torque : 27.5 N*m (280 kgf*cm, 20 ft.*lbf)

HINT:: ·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION202111,999999,_V1,_111779,_0504973,RM100000001ZKRM,

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When using 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

23.2 N*m (237 kgf*cm, 17 ft.*lbf)

Hide Display 4.INSTALL OIL COOLER HOSE

Install the inlet oil cooler hose to the oil cooler elbow sub-assembly and slide the clip to secure it.

2.375,0.938 2.052,1.094 2.052,1.094 2.208,0.938 true 1.875,1.042 2.188,1.24 0.313,0.198 10 false *a 2,0.188 2.313,0.385 0.313,0.198 10 false *b 2.01,0.385 2.323,0.583 0.313,0.198 10 false *c

*a	Paint Mark	*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	0 to 3 mm (0 to 0.118 in.)	-	-

NOTICE:: ·

Make sure to slide the inlet oil cooler hose until it contacts the hose stopper of the oil cooler elbow sub-assembly.

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Make sure to align the paint mark of the inlet oil cooler hose with the paint mark of the oil cooler elbow sub-assembly.

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Make sure that the clip is within the location shown in the illustration.

Connect the inlet oil cooler hose to the transmission oil cooler and slide the clip to secure it.

NOTICE:: ·

Make sure to slide the inlet oil cooler hose until it contacts the hose stopper of the transmission oil cooler.

·

Make sure to align the paint mark of the inlet oil cooler hose with the paint mark of the transmission oil cooler.

·

Make sure that the clip is within the location shown in the illustration.

Install the outlet No. 1 oil cooler hose to the oil cooler elbow sub-assembly and slide the clip to secure it.

2.542,0.938 2.854,1.094 2.854,1.094 2.708,0.938 true 2.896,1.052 3.208,1.25 0.313,0.198 10 false *a 2.74,0.177 3.052,0.375 0.313,0.198 10 false *b 2.74,0.375 3.052,0.573 0.313,0.198 10 false *c

*a	Paint Mark	*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	0 to 3 mm (0 to 0.118 in.)	-	-

NOTICE:: ·

Make sure to slide the outlet No. 1 oil cooler hose until it contacts the hose stopper of the oil cooler elbow sub-assembly.

·

Make sure to align the paint mark of the outlet No. 1 oil cooler hose with the paint mark of the oil cooler elbow sub-assembly.

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Make sure that the clip is within the location shown in the illustration.

Connect the outlet No. 1 oil cooler hose to the transmission oil cooler and slide the clip to secure it.

NOTICE:: ·

Make sure to slide the outlet No. 1 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.

·

Make sure to align the paint mark of the outlet No. 1 oil cooler hose with the paint mark of the transmission oil cooler.

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Make sure that the clip is within the location shown in the illustration.

Hide Display 12361 5.INSTALL FRONT ENGINE MOUNTING INSULATOR

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>ACTIVE CONTROL ENGINE MOUNT (for Front Side)>INSTALLATION202111,202406,_51,_111785,_0503269,RM100000001ZE17,202406,202409,_51,_111785,_0503269,RM100000002L4G1,202409,999999,_51,_111785,_0503269,RM100000002NYH4,

Hide Display 6.ADJUST CONTINUOUSLY VARIABLE TRANSAXLE FLUID

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE FLUID>ADJUSTMENT202111,202303,_52,_111806,_0499727,RM100000001YZKT,202303,999999,_52,_111806,_0499727,RM100000002A0IE,

Hide Display 7.INSPECT FOR FLUID LEAKS

Hide Display 53737B 8.INSTALL FRONT FENDER APRON SEAL LH

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202111,202203,_51,_111786,_0499722,RM100000001YZIF_01_0290,202203,202303,_51,_111786,_0499722,RM1000000022F79_01_0290,202303,202406,_51,_111786,_0499722,RM100000002A0JZ_01_0290,202406,202409,_51,_111786,_0499722,RM100000002MXOU_01_0290,202409,999999,_51,_111786,_0499722,RM100000002OLFD_01_0290,

Hide Display 51420 9.INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (LUBRICATION)>OIL PAN AND OIL LEVEL SENSOR>REMOVAL202111,202303,_51,_111787,_0503327,RM100000001ZE5M_02_0036,202303,999999,_51,_111787,_0503348,RM100000002B2JU_01_0021,